The Polaris Sportsman 800 Touring, model year 2008, is a high-performance, two-up All-Terrain Vehicle (ATV) designed for recreational riders and utility users who require passenger capacity and off-road capability. Engineered with a powerful 760cc V-twin engine and independent front and rear suspension, it offers superior ride comfort and handling. Its robust construction, significant towing capacity, and on-demand all-wheel-drive system make it a versatile choice for various terrains and tasks. The tandem seating configuration and ergonomic controls further enhance the experience for both rider and passenger, positioning it as a capable competitor in its segment. This Service Repair Manual provides comprehensive technical information for the Polaris Sportsman 800 Touring. It covers detailed step-by-step repair procedures, complete diagnostic procedures for all major systems, and in-depth troubleshooting guides for common and uncommon issues. The manual includes comprehensive scheduled maintenance intervals, extensive electrical system wiring diagrams, and precise torque specifications. With factory-level detail suitable for professional technicians and advanced DIY enthusiasts, this manual is an essential resource for maintaining, troubleshooting, and repairing the vehicle, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 Touring Year: 2008 Codes Chassis Code: A08SN80AA Engine Code: R2B800P 👋 Introduction Market Position Vehicle Segment: High-performance, 2-up ATV (All-Terrain Vehicle). Target Audience: Recreational riders, utility users requiring passenger capacity, off-road enthusiasts. Competitive Analysis Competitors: Can-Am Outlander Max, Arctic Cat Thundercat, Yamaha Grizzly, Honda Foreman Rubicon. Key Features Seating: Tandem seating for rider and passenger. Engine Size: Powerful 800cc V-twin engine. Suspension Type: Independent front and rear suspension for superior ride comfort and capability. Towing Capacity: Significant towing capability for utility tasks. 📋 Manual Details Coverage Areas Diagnostic Procedures: Complete diagnostic procedures for all major systems. Repair Procedures: Detailed step-by-step repair procedures for all components and systems. Maintenance Schedules: Comprehensive scheduled maintenance intervals and procedures. Wiring Diagrams: Extensive electrical system wiring diagrams. Troubleshooting Guides: In-depth troubleshooting guides for common and uncommon issues. Page Count Estimated Pages: 700+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, and diagnostics. Fuel System: Fuel injection system, fuel pump, injectors, fuel filter replacement. Ignition System: Ignition coils, spark plugs, timing, ignition control module. Cooling System: Radiator, thermostat, water pump, coolant flow, flush and fill procedures. Transmission Drivetrain: PVT (Polaris Variable Transmission) system, belt replacement, clutch service, driveshafts, differentials. Suspension: Front and rear suspension components, shocks, springs, bushings, alignment. Brakes: Hydraulic brake system, caliper service, pad replacement, fluid flush, brake lines. Electrical System: Battery, charging system, starter, lighting, switches, sensors, ECU. Steering System: Handlebar, steering column, tie rods, steering rack service. Body Chassis: Frame inspection, body panel removal/installation, seat service, rack systems. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire pressure adjustments. Engine Rebuild: Complete engine disassembly, inspection, component replacement, and reassembly. Transmission Service: PVT belt inspection/replacement, clutch alignment, gear case oil service. Brake System Repair: Brake pad replacement, caliper service, brake line bleeding and replacement. Electrical Troubleshooting: Diagnosis of starting, charging, lighting, and sensor issues using wiring diagrams. Suspension Overhaul: Replacement of shocks, control arms, bushings, and ball joints. Steering Component Replacement: Tie rod ends, steering shafts, and linkage servicing. Cooling System Maintenance: Radiator flush, coolant replacement, thermostat replacement. Torque Specifications: Precise torque values for all fasteners. Technical Depth Depth: Factory-level detail, suitable for professional technicians and advanced DIYers. Diagnostic Tools: Information on specialized tools and diagnostic equipment. Component Testing: Detailed procedures for testing individual components and electrical circuits. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Diagram Quality: High-quality, clear, and detailed diagrams and illustrations. Text Legibility: Easy-to-read text sections. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, 8-valve, SOHC, V-twin Displacement: 760cc Bore X Stroke: 90 mm x 59 mm Cooling System: Liquid-cooled Horsepower Estimated: Approximately 53 hp @ 6000 RPM Torque Estimated: Approximately 55 lb-ft @ 4750 RPM Performance Redline Rpm: 6500 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with 44mm throttle bodies Fuel Type: Unleaded gasoline, 87 octane minimum Fuel Tank Capacity: 4.1 gallons (15.5 L) 🔧 Transmission Standard Type: Polaris Variable Transmission (PVT) with Engine Braking Gear Selection: High, Low, Neutral, Reverse, Park Drive System: On-Demand All-Wheel Drive (AWD) Final Drive: Shaft Drive Features Clutch Engagement: Roller primary clutch for smooth engagement. Engine Braking: Standard engine braking for downhill control. 📐 Dimensions Exterior Length: 83 in (210.8 cm) Width: 48 in (121.9 cm) Height: 49.5 in (125.7 cm) Wheelbase: 56.5 in (143.5 cm) Ground Clearance: 10.5 in (26.7 cm) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) Weights Dry Weight: 664 lbs (301 kg) Towing Capacity: 1,500 lbs (680.4 kg) Hitch Type: 2" receiver 🛡️ Safety...