2008 Polaris Sportsman X2 700 / 800 EFI / 800 Touring Workshop Service Repair Manual Download PDF
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Basic Information Identification Make: Polaris Model: Sportsman X2 700 / 800 EFI / 800 Touring Year: 2008 Introduction Market Position Segment: High-performance All-Terrain Vehicle (ATV) / Utility Quad Competitive Analysis Competitors: Competes with other premium ATVs from manufacturers like Can-Am, Arctic Cat, Yamaha, and Honda in the 700cc-800cc class. Key Features Features: ["Versatile X2 'convertible' bed/seating configuration (on X2 models)", 'Powerful V-twin EFI engines', 'Independent Rear Suspension (IRS)', 'On-Demand All-Wheel Drive (AWD)'] Manual Details Coverage Areas Models Covered: ['2008 Polaris Sportsman Touring 800 EFI', '2008 Polaris Sportsman Touring 800 EFI International', '2008 Polaris Sportsman 800 HO EFI', '2008 Polaris Sportsman 800 HO Scandinavian', '2008 Polaris Sportsman X2 800 EFI', '2008 Polaris Sportsman X2 700 EFI'] Page Count Estimated Page Count: Likely over 500 pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download Platform Compatibility: Windows and Mac Manual Coverage Systems Covered Systems: ['General Information', 'Maintenance', 'Engine (General, Troubleshooting, Specifications)', 'Fuel System (EFI, Carburetion - if applicable to some variants)', 'Body', 'Steering', 'Suspension', 'Clutch System (Primary, Secondary, Drive Belt)', 'Transmission', 'Final Drive (Front and Rear Differentials)', 'Brakes (Hydraulic System, Components)', 'Electrical System (Ignition, Charging, Lighting, Accessories, EFI Harness)', '800 Touring EFI International Specifics', 'Wiring Diagrams'] Procedures Included Procedures: ['Routine Maintenance (oil changes, filter replacements, spark plugs)', 'Preventive Maintenance Schedules', 'Component Disassembly and Reassembly', 'Troubleshooting Guides and Diagnostic Procedures', 'Engine Overhaul and Rebuild', 'Fuel System Servicing and Repair', 'Suspension and Steering Alignment and Adjustment', 'Brake System Bleeding and Component Replacement', 'Electrical System Diagnosis and Repair', 'Clutch and Transmission Servicing', 'Final Drive Maintenance', 'Torque Specifications', 'Fluid Capacities and Types'] Technical Depth Depth: Comprehensive (suitable for amateur owners to professional technicians) Manual Specifications File Format PDF Quality: High-resolution for clarity, likely searchable text Print Quality Printability: Printable pages for physical use Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Type: Liquid-Cooled, 4-Stroke, SOHC V-Twin Displacement: 700cc (for 700 models) / 799.9cc (for 800 models) Performance Bore X Stroke: 700: 83mm x 64.5mm; 800: 93.5mm x 73mm (Approximate, verify in manual) Horsepower Estimated: Approx. 50-60 HP (verify specific model in manual) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Cooling Cooling System: Liquid Cooling Lubrication Oil Type Recommendation: SAE 5W-50 Synthetic (Verify specific Polaris recommendation in manual) Oil Capacity W Filter: Approx. 2.0 Quarts (Verify specific model in manual) Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) Gear Selection: High, Low, Neutral, Reverse, Park Features Drive System: Shaft Drive Differential Type: Locking Front Differential, Standard Rear Differential Final Drive Fluid: Polaris Demand Drive Fluid (Front), SAE 75W-90 Gear Oil (Rear) (Verify specific recommendations in manual) Dimensions Exterior Length Approx: Approx. 83-85 inches (depending on model) Width Approx: Approx. 46-50 inches (depending on model) Height Approx: Approx. 47-50 inches (depending on model) Weights Dry Weight Approx: Approx. 650-700 lbs (depending on model) Towing Capacity: 1500 lbs (Verify specific model in manual) Rack Capacity Front: 100 lbs (Verify specific model in manual) Rack Capacity Rear: 200 lbs (Verify specific model in manual) Wheels Tires Wheelbase Approx: Approx. 50.5 inches Tire Size Front: 25x8-12 (Verify specific model in manual) Tire Size Rear: 25x10-12 (Verify specific model in manual) Wheel Bolt Pattern: 4x110mm (Verify specific model in manual) Safety Features Passive Features Seat Belts: Not standard on ATVs; operator must use approved helmets and safety gear. Lighting: Dual Halogen Headlights, LED Tail/Brake Light Active Features Braking System: Hydraulic Disc Brakes (Front and Rear) Engine Braking: Standard feature of the PVT system Ratings Crash Test Ratings: N/A for ATVs; safety is operator-dependent. Technology Features Infotainment Features: N/A (ATV focused, not automotive infotainment) Driver Assistance Features: On-Demand AWD system provides enhanced traction. Engine braking via PVT. Connectivity Features: N/A Maintenance Service Intervals Engine Oil Change: Every 100 hours or 12 months, whichever comes first (verify in manual) Air Filter Inspection: Every 50 hours or 6 months, clean or replace as needed (verify in manual) Spark Plug Replacement: Every 100 hours or 12 months (verify in manual) Drive Belt Inspection: Every 50 hours or 6 months for wear and tension (verify in manual) Fluid Specifications Engine Oil Spec: SAE 5W-50 Synthetic (Polaris Synthetic 4-Stroke Oil recommended) Coolant Spec: Ethylene Glycol based antifreeze (Polaris Premium Antifreeze recommended, 50/50 mix) Brake Fluid Spec: DOT 4 Hydraulic Brake Fluid Known Issues Common Wear Items: ['Drive Belt Failure (especially under heavy load or with improper maintenance)', 'Clutch Sheave Wear', 'Wheel Bearing Issues', 'Front Differential Seal Leaks'] Efi System Considerations: Regular cleaning of throttle body and fuel injectors may be beneficial. Vehicle History Brand Heritage Brand Focus: Polaris is a long-standing manufacturer of powersports vehicles, known for innovation in snowmobiles and ATVs. Model Evolution Sportsman Lineage: The Sportsman line is Polaris's flagship ATV series, known for comfort,...
Likely over 500 pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Platform Compatibility:
Windows and Mac
Manual Coverage
Systems Covered
Systems:
['General Information', 'Maintenance', 'Engine (General, Troubleshooting, Specifications)', 'Fuel System (EFI, Carburetion - if applicable to some variants)', 'Body', 'Steering', 'Suspension', 'Clutch System (Primary, Secondary, Drive Belt)', 'Transmission', 'Final Drive (Front and Rear Differentials)', 'Brakes (Hydraulic System, Components)', 'Electrical System (Ignition, Charging, Lighting, Accessories, EFI Harness)', '800 Touring EFI International Specifics', 'Wiring Diagrams']
Procedures Included
Procedures:
['Routine Maintenance (oil changes, filter replacements, spark plugs)', 'Preventive Maintenance Schedules', 'Component Disassembly and Reassembly', 'Troubleshooting Guides and Diagnostic Procedures', 'Engine Overhaul and Rebuild', 'Fuel System Servicing and Repair', 'Suspension and Steering Alignment and Adjustment', 'Brake System Bleeding and Component Replacement', 'Electrical System Diagnosis and Repair', 'Clutch and Transmission Servicing', 'Final Drive Maintenance', 'Torque Specifications', 'Fluid Capacities and Types']
Technical Depth
Depth:
Comprehensive (suitable for amateur owners to professional technicians)
Manual Specifications
File Format
PDF Quality:
High-resolution for clarity, likely searchable text
Print Quality
Printability:
Printable pages for physical use
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Type:
Liquid-Cooled, 4-Stroke, SOHC V-Twin
Displacement:
700cc (for 700 models) / 799.9cc (for 800 models)
Performance
Bore X Stroke:
700: 83mm x 64.5mm; 800: 93.5mm x 73mm (Approximate, verify in manual)
Horsepower Estimated:
Approx. 50-60 HP (verify specific model in manual)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Cooling
Cooling System:
Liquid Cooling
Lubrication
Oil Type Recommendation:
SAE 5W-50 Synthetic (Verify specific Polaris recommendation in manual)
Oil Capacity W Filter:
Approx. 2.0 Quarts (Verify specific model in manual)
Transmission
Standard
Transmission Type:
Automatic (PVT - Polaris Variable Transmission)
Gear Selection:
High, Low, Neutral, Reverse, Park
Features
Drive System:
Shaft Drive
Differential Type:
Locking Front Differential, Standard Rear Differential
Final Drive Fluid:
Polaris Demand Drive Fluid (Front), SAE 75W-90 Gear Oil (Rear) (Verify specific recommendations in manual)
Dimensions
Exterior
Length Approx:
Approx. 83-85 inches (depending on model)
Width Approx:
Approx. 46-50 inches (depending on model)
Height Approx:
Approx. 47-50 inches (depending on model)
Weights
Dry Weight Approx:
Approx. 650-700 lbs (depending on model)
Towing Capacity:
1500 lbs (Verify specific model in manual)
Rack Capacity Front:
100 lbs (Verify specific model in manual)
Rack Capacity Rear:
200 lbs (Verify specific model in manual)
Wheels Tires
Wheelbase Approx:
Approx. 50.5 inches
Tire Size Front:
25x8-12 (Verify specific model in manual)
Tire Size Rear:
25x10-12 (Verify specific model in manual)
Wheel Bolt Pattern:
4x110mm (Verify specific model in manual)
Safety Features
Passive Features
Seat Belts:
Not standard on ATVs; operator must use approved helmets and safety gear.
Lighting:
Dual Halogen Headlights, LED Tail/Brake Light
Active Features
Braking System:
Hydraulic Disc Brakes (Front and Rear)
Engine Braking:
Standard feature of the PVT system
Ratings
Crash Test Ratings:
N/A for ATVs; safety is operator-dependent.
Technology Features
Infotainment
Features:
N/A (ATV focused, not automotive infotainment)
Driver Assistance
Features:
On-Demand AWD system provides enhanced traction. Engine braking via PVT.
Connectivity
Features:
N/A
Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 12 months, whichever comes first (verify in manual)
Air Filter Inspection:
Every 50 hours or 6 months, clean or replace as needed (verify in manual)
Spark Plug Replacement:
Every 100 hours or 12 months (verify in manual)
Drive Belt Inspection:
Every 50 hours or 6 months for wear and tension (verify in manual)
Ethylene Glycol based antifreeze (Polaris Premium Antifreeze recommended, 50/50 mix)
Brake Fluid Spec:
DOT 4 Hydraulic Brake Fluid
Known Issues
Common Wear Items:
['Drive Belt Failure (especially under heavy load or with improper maintenance)', 'Clutch Sheave Wear', 'Wheel Bearing Issues', 'Front Differential Seal Leaks']
Efi System Considerations:
Regular cleaning of throttle body and fuel injectors may be beneficial.
Vehicle History
Brand Heritage
Brand Focus:
Polaris is a long-standing manufacturer of powersports vehicles, known for innovation in snowmobiles and ATVs.
Model Evolution
Sportsman Lineage:
The Sportsman line is Polaris's flagship ATV series, known for comfort, capability, and versatility. The X2 introduced a unique dual-purpose platform.
Production
Manufacturing Location:
Primarily manufactured in the USA (Spirit Lake, Iowa, and other Polaris facilities).
Awards & Recognition
Recognitions
Industry Standing:
Polaris Sportsman line consistently receives positive reviews for performance and comfort in the ATV market.
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