Chevrolet SPARK 2009 2010 2011 2012 2013 2014 2015 Service Repair Manual
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🏷️ Basic Information Identification Make: Chevrolet Model: Spark Applicable Years: 2009, 2010, 2011, 2012, 2013, 2014, 2015 Vehicle Generation: M300 (2010-2015) Country Of Origin: South Korea (GM Daewoo/GM Korea) 👋 Introduction Market Position Segment: City Car / Subcompact Competitive Analysis Key Competitors: Hyundai i10, Kia Picanto, Toyota Aygo, Fiat 500 Key Features Design Philosophy: Compact, fuel-efficient, urban-oriented vehicle with a focus on affordability and maneuverability. Target Audience Intended Users: Technicians, mechanics, DIY enthusiasts, owners looking to understand and maintain their vehicle. 📋 Manual Details Coverage Manual Type: Service and Repair Manual Language: English Format File Format: PDF Delivery Method: Instant Download Quality Print Quality: High Quality, Printable Requirements Software Requirements: Adobe PDF Reader, WinZip (for larger files) 📖 Manual Coverage Systems Covered Engine Service Repair: Complete engine overhaul, diagnostics, timing, cooling, fuel, lubrication, emission systems. Transmission Service Repair: Manual and automatic transmission service, repair, and diagnostics. Brake System: Front and rear brake service, ABS, parking brake. Electrical System: Full coverage of electrical components, circuits, battery, charging, starting, lighting, and accessories. Wiring Diagrams: Detailed wiring schematics for all vehicle systems. Suspension: Front and rear suspension components, alignment, shock absorbers, struts. Steering: Power steering system, steering column, rack and pinion. Cooling System: Radiator, water pump, thermostat, hoses, coolant. Fuel Injection System: Fuel injectors, fuel pump, pressure regulator, system diagnostics. Fuel System: Fuel tank, lines, filter, evaporative emissions control. Emission System: Catalytic converter, EGR, evaporative emissions. HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) system service and repair. Engine Control System: ECU, sensors, actuators, diagnostic trouble codes (DTCs). Chassis Body: Body panel removal and installation, chassis components, frame. Restraint System: Airbag system, seat belts, pre-tensioners. Interior: Interior trim, seats, dashboard, console. Differential Drive Axle: Front-wheel drive axle components, differential service. Procedures Included General Maintenance: Routine checks, fluid changes, filter replacements. Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides. Periodic Lubrication: Lubrication points and schedules. Technical Specifications: Detailed technical data for all components. Installation Procedures: Step-by-step guides for component installation and removal. Engine Control System Diagnostics: Diagnosis of engine control module (ECM), sensors, actuators, and troubleshooting of diagnostic trouble codes (DTCs). Chassis Body Repair: Procedures for body panel removal/installation, chassis component repair, and basic structural information. Restraint System Service: Service and troubleshooting for the airbag system, including sensor replacement and electrical checks. Interior Component Repair: Instructions for removing, repairing, and installing interior trim, seats, and dashboard components. Drive Axle Service: Maintenance and repair of front drive axles and related differential components. Technical Depth Depth Of Coverage: Comprehensive factory-level repair information, suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Details Total Pages: Hundreds or thousands of printable pages (exact count not specified, but implies comprehensive coverage). Searchability: Likely searchable PDF content, aiding quick information retrieval. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC, 16-valve Engine Type Engine Displacement: 1.0L (B10S, B10S1) and 1.2L (B12S1) variations depending on market and year. Performance Horsepower Range: Approximately 60-80 HP (45-60 kW) Torque Range: Approximately 90-110 Nm (66-81 lb-ft) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Emission Standards Emission Compliance: Meets various regional emission standards (e.g., Euro IV, Euro V) depending on the model year and market. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (M/T) Optional Transmission Type: 4-speed Automatic Transmission (A/T) available on certain trims/markets. Features Drive Type: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Length: Approx. 3495-3535 mm (137.6-139.2 inches) Width: Approx. 1597-1600 mm (62.9-63.0 inches) Height: Approx. 1487-1530 mm (58.5-60.2 inches) Weights Curb Weight: Approx. 800-900 kg (1760-1980 lbs) Gross Vehicle Weight Rating: Varies by configuration, typically around 1300-1400 kg. 🛡️ Safety Features Ratings Latin Ncap Rating: 4-star safety rating for adult occupant protection in some configurations. Active Features Anti Lock Braking System: Standard on most models. Electronic Brakeforce Distribution: Often paired with ABS. Passive Features Airbags: Front airbags for driver and passenger; side airbags and curtain airbags may be optional or standard on higher trims. Seat Belts: 3-point seat belts with pre-tensioners and load limiters for front occupants. 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD/MP3 audio system with auxiliary input; higher trims may feature Bluetooth connectivity and a touchscreen interface. Driver Assistance Cruise Control: Optional on some models. Connectivity Bluetooth: Available on select trims for hands-free calling and audio streaming. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles (12,000 km) or 12 months, whichever comes first. Consult manual for specific engine oil type. Air Filter Replacement: Recommended every 30,000 miles (48,000 km) or as needed based on driving conditions. Spark Plug Replacement: Typically around 60,000-100,000 miles (96,000-160,000 km) for iridium-tipped plugs. Fluid Specifications Engine Oil Type: API SM or SN, SAE 5W-30 viscosity grade is common. Refer to manual for exact specification. Coolant Type: GM Dex-Cool (Orange) or equivalent GMDAT silicate-free coolant, typically a...
Step-by-step guides for component installation and removal.
Engine Control System Diagnostics:
Diagnosis of engine control module (ECM), sensors, actuators, and troubleshooting of diagnostic trouble codes (DTCs).
Chassis Body Repair:
Procedures for body panel removal/installation, chassis component repair, and basic structural information.
Restraint System Service:
Service and troubleshooting for the airbag system, including sensor replacement and electrical checks.
Interior Component Repair:
Instructions for removing, repairing, and installing interior trim, seats, and dashboard components.
Drive Axle Service:
Maintenance and repair of front drive axles and related differential components.
Technical Depth
Depth Of Coverage:
Comprehensive factory-level repair information, suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Details
Total Pages:
Hundreds or thousands of printable pages (exact count not specified, but implies comprehensive coverage).
Searchability:
Likely searchable PDF content, aiding quick information retrieval.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Engine Type
Engine Displacement:
1.0L (B10S, B10S1) and 1.2L (B12S1) variations depending on market and year.
Performance
Horsepower Range:
Approximately 60-80 HP (45-60 kW)
Torque Range:
Approximately 90-110 Nm (66-81 lb-ft)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Emission Standards
Emission Compliance:
Meets various regional emission standards (e.g., Euro IV, Euro V) depending on the model year and market.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (M/T)
Optional
Transmission Type:
4-speed Automatic Transmission (A/T) available on certain trims/markets.
Features
Drive Type:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length:
Approx. 3495-3535 mm (137.6-139.2 inches)
Width:
Approx. 1597-1600 mm (62.9-63.0 inches)
Height:
Approx. 1487-1530 mm (58.5-60.2 inches)
Weights
Curb Weight:
Approx. 800-900 kg (1760-1980 lbs)
Gross Vehicle Weight Rating:
Varies by configuration, typically around 1300-1400 kg.
🛡️ Safety Features
Ratings
Latin Ncap Rating:
4-star safety rating for adult occupant protection in some configurations.
Active Features
Anti Lock Braking System:
Standard on most models.
Electronic Brakeforce Distribution:
Often paired with ABS.
Passive Features
Airbags:
Front airbags for driver and passenger; side airbags and curtain airbags may be optional or standard on higher trims.
Seat Belts:
3-point seat belts with pre-tensioners and load limiters for front occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD/MP3 audio system with auxiliary input; higher trims may feature Bluetooth connectivity and a touchscreen interface.
Driver Assistance
Cruise Control:
Optional on some models.
Connectivity
Bluetooth:
Available on select trims for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 12 months, whichever comes first. Consult manual for specific engine oil type.
Air Filter Replacement:
Recommended every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Typically around 60,000-100,000 miles (96,000-160,000 km) for iridium-tipped plugs.
Fluid Specifications
Engine Oil Type:
API SM or SN, SAE 5W-30 viscosity grade is common. Refer to manual for exact specification.
Coolant Type:
GM Dex-Cool (Orange) or equivalent GMDAT silicate-free coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Type:
Manual: GL-4, SAE 75W-90. Automatic: Dexron VI.
Known Issues
Common Problems:
Potential issues can include occasional check engine light due to sensor faults (e.g., O2 sensors, MAF sensors), minor oil leaks from gaskets, and wear on suspension components due to the vehicle's smaller size and intended use.
📚 Vehicle History
Brand Heritage
Chevrolet History:
Chevrolet, a division of General Motors, has a long history dating back to 1911, known for producing a wide range of vehicles from economy cars to heavy-duty trucks.
Model Evolution
Spark Evolution:
The Chevrolet Spark (originally Daewoo Matiz/Kalos, then Chevrolet Matiz, then Spark) is a global microcar developed by GM Korea. This generation (M300) represented a significant redesign with a more modern appearance and improved safety features.
Production
Manufacturing Locations:
Primarily manufactured in South Korea by GM Korea. Also assembled in other locations globally depending on market.
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