SsangYong Rexton II (Y250) Complete Workshop Service Repair Manual 2009 2010 2011 2012
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🏷️ Basic Information Identification Make: SsangYong Model: Rexton II Model Code: Y250 Years Covered: 2009, 2010, 2011, 2012 Codes Chassis Code: Y250 👋 Introduction Market Position Segment: Full-size SUV, body-on-frame construction. Competitive Analysis Competitors: In its time, competed with vehicles like the Kia Sorento, Hyundai Santa Fe, Mitsubishi Pajero Sport, Toyota Fortuner, and Ford Everest. Key Features Attributes: Known for its robust construction, spacious interior, towing capacity, and often a more affordable price point compared to established European or Japanese rivals. Value Proposition Benefit To Owner: Empowers owners to perform their own maintenance and repairs, saving significant costs on labor charges at dealerships or independent shops. 📋 Manual Details Coverage Areas Coverage Scope: Complete Service and Repair Procedures (A-Z) Models Included: All Models, Engines, Trim Levels, Transmission Types Page Count Estimated Pages: Estimated 2000-3000+ Pages (typical for comprehensive workshop manuals) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF compatible) Accessibility: Printable, Tablet/Smartphone Downloadable 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system Drivetrain: Transmission (Automatic and Manual), Transfer Case, Driveshafts, Differentials (Front, Center, Rear), Axles Chassis: Suspension (Front and Rear), Steering system, Brakes (Hydraulic and ABS), Wheels and Tires Electrical: Wiring diagrams, Battery, Charging system, Starting system, Lighting, Instruments and Gauges, Body electrical (Power windows, locks, mirrors, seats), HVAC Controls, Audio System, SRS (Airbag) system Body: Exterior body panels, Interior trim, Doors, Hood, Tailgate, Seats, Glass, Bumpers Climate Control: HVAC system operation, diagnosis, and repair (compressor, blower motor, heater core, evaporator, controls). Procedures Included Maintenance: Scheduled maintenance, Oil and filter changes, Fluid checks and changes, Filter replacements, Spark plug replacement, Belt inspection and replacement Repair: Engine overhaul, Transmission repair, Brake caliper/rotor replacement, Suspension component replacement, Steering rack repair, Electrical component diagnosis and...
In its time, competed with vehicles like the Kia Sorento, Hyundai Santa Fe, Mitsubishi Pajero Sport, Toyota Fortuner, and Ford Everest.
Key Features
Attributes:
Known for its robust construction, spacious interior, towing capacity, and often a more affordable price point compared to established European or Japanese rivals.
Value Proposition
Benefit To Owner:
Empowers owners to perform their own maintenance and repairs, saving significant costs on labor charges at dealerships or independent shops.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Service and Repair Procedures (A-Z)
Models Included:
All Models, Engines, Trim Levels, Transmission Types
Page Count
Estimated Pages:
Estimated 2000-3000+ Pages (typical for comprehensive workshop manuals)
Includes procedures for recalibrating sensors or modules after replacement, if applicable (e.g., steering angle sensor).
Body And Trim:
Detailed guides for interior and exterior trim removal and installation, panel replacement, and sealing.
Technical Depth
Depth:
Comprehensive: from basic fluid changes to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
Electrical Diagnostics:
Comprehensive wiring diagrams with component locations and circuit descriptions, enabling in-depth electrical fault finding.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text-based PDF for easy navigation.
Print Quality
Quality:
High-quality, designed for clarity of instructions and illustrations.
Binding Type
Binding:
N/A (Digital Downloadable)
Paper Type
Paper:
N/A (Digital Downloadable)
⚙️ Engine Specifications
Primary Engine
Engine Type:
The Y250 Rexton II primarily utilized SsangYong's in-house designed diesel engines, often variants of the XDi series.
Common Engine Options:
Likely includes 2.7L XDi turbo-diesel engines (e.g., 2.7XDi). Some markets might have had 3.2L gasoline engines, but diesel was more prevalent.
Performance
2.7L Xdi (Estimated):
Power: Approx. 160-180 hp; Torque: Approx. 340-400 Nm. (Specific figures vary by tune and market).
Fuel System
Fuel Delivery:
Common Rail Direct Injection (CRDi) for diesel variants.
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., 50/50 mix with distilled water). Refer to manual for specific SsangYong approved coolant.
Lubrication System
Engine Oil Capacity:
Approx. 6.5 - 7.5 Liters for 2.7L diesel. Consult manual for exact capacity based on filter change.
Recommended Oil Viscosity:
Likely SAE 5W-30 or 5W-40, API CJ-4 or newer for diesel. Manual verification is critical.
🔧 Transmission
Standard
Transmission Type:
Both manual and automatic transmissions were available.
Optional
Automatic Transmission Provider:
Often featured Mercedes-Benz sourced 5-speed automatic transmissions (e.g., 722.6 series derivatives) in higher trims.
Features
Drivetrain Layout:
Part-time 4WD system with low-range gearing, often with selectable modes (2H, 4H, 4L).
Fluid Specifications
Automatic Transmission Fluid:
Specific MB 236.10 or MB 236.12 specification fluid is often required for the Mercedes-Benz sourced transmissions. Manual verification essential.
Manual Transmission Fluid:
GL-4 or GL-5 rated gear oil. Specific viscosity grade (e.g., 75W-90) will be in the manual.
📐 Dimensions
Exterior
Length:
Approx. 4755 mm
Width:
Approx. 1870 mm
Height:
Approx. 1760 mm
Wheelbase:
Approx. 2760 mm
Weights
Curb Weight:
Varies by configuration, typically 1900 - 2100 kg.
Towing Capacity:
Typically rated up to 2500-3000 kg (braked trailer), depending on market regulations and specification.
🛡️ Safety Features
Ratings
Crash Test Results:
As an older model, independent crash test data from agencies like Euro NCAP or IIHS may be limited or non-existent for this specific generation/market. Consult regional safety reports.
Active Features
Braking System:
Front ventilated discs, Rear solid or ventilated discs. ABS, EBD (Electronic Brakeforce Distribution).
Traction Control:
Often equipped with Electronic Stability Program (ESP) and Traction Control System (TCS) in higher trims.
Passive Features
Airbags:
Front airbags for driver and passenger; side airbags and curtain airbags may be optional or standard on higher trims.
💡 Technology Features
Infotainment
Audio System:
Base models typically featured a single-CD or CD-changer with AM/FM radio. Higher trims may have offered more advanced systems with MP3 playback, auxiliary input, and potentially an early navigation system.
Display:
Central console display for audio and climate controls. Color screen for navigation/reversing camera on top trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Parking Sensors:
Rear parking sensors were often an option or standard on higher trims.
Connectivity
Usb Aux Input:
Auxiliary input jack likely standard; USB ports became more common towards the end of this model run.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 7,500 to 10,000 miles (12,000 to 15,000 km) or 12 months, whichever comes first. Diesel engines may have specific recommendations.
Air Filter Replacement:
Every 15,000 to 25,000 miles (24,000 to 40,000 km) or as needed based on operating conditions.
Fuel Filter Replacement:
Crucial for diesel engines. Intervals can range from 20,000 to 40,000 miles (32,000 to 64,000 km). Check manual for specific recommendation.
Timing Belt Or Chain:
Diesel engines typically use timing chains, which are generally maintenance-free for the life of the engine. If a timing belt is present on any variant, it would require replacement around 60,000-100,000 miles.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Manual confirmation required.
Power Steering Fluid:
Hydraulic fluid, often ATF Dexron III or a specific power steering fluid. Manual verification is critical.
Known Issues
Common Problems:
Potential issues can include EGR valve problems (diesel), DPF regeneration issues (diesel), glow plug failures, transmission control module (TCM) faults in automatics, and some electrical gremlins. Suspension and drivetrain components on high-mileage vehicles may require attention due to their robust but heavy-duty nature.
📚 Vehicle History
Brand Heritage
Brand Origin:
SsangYong Motor Company is a South Korean manufacturer known for its SUVs and specialty vehicles. It has had periods of ownership by Daewoo, SAIC, and Mahindra & Mahindra.
Model Evolution
First Generation Release:
The Rexton nameplate debuted in 2001 with the Rexton (G200/G320), a body-on-frame SUV.
Y250 Generation:
The Rexton II (Y250) was introduced in 2006 as a facelift and significant update to the original Rexton, continuing its body-on-frame SUV tradition.
Production
Manufacturing Location:
Primarily manufactured in South Korea.
🏆 Awards & Recognition
Recognitions
Award Type:
Specific awards for the Rexton II (Y250) are not widely publicized in major automotive award databases. SsangYong vehicles are generally positioned as value-oriented alternatives.
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