The Outlander 800R, produced for the 2009 and 2010 model years, is a high-performance utility all-terrain vehicle renowned for its robust build and powerful Rotax 799.9 cc V-twin engine. Engineered for demanding off-road use, it excels in providing exceptional capability for enthusiasts, farmers, hunters, and recreational riders alike. Key features include its advanced suspension system, electronic fuel injection for optimal performance, and the Visco-Lok auto-locking front differential, which significantly enhances traction in challenging terrain. Its design prioritizes both power and reliability, making it a capable machine for a wide range of applications, from rugged work to adventurous exploration. This comprehensive workshop service manual provides detailed guidance for the maintenance, repair, and troubleshooting of the 2009 and 2010 Outlander 800R models. It covers all major systems, including the engine, transmission, drivetrain, suspension, steering, brakes, and electrical systems, offering step-by-step procedures for diagnostics, component overhaul, and preventative maintenance. With extensive coverage of technical specifications, wiring diagrams, and specific repair instructions, this manual is an indispensable resource for professional technicians and experienced owners seeking to ensure their vehicle remains in optimal working condition. 🏷️ Basic Information Identification Make: Can-Am Model: Outlander 800R Model Year: 2009, 2010 Product Type: Workshop Service Manual Codes Oem Manual Code: Not Specified (Industry Standard) 👋 Introduction Market Position Market Segment: Performance-oriented utility ATV (All-Terrain Vehicle). Competitive Analysis Competitors: Polaris Sportsman 800, Arctic Cat Thundercat 1000, Yamaha Grizzly 700, Suzuki KingQuad 750. Key Features Performance Focus: Known for its powerful V-twin engine, advanced suspension, and robust build for demanding off-road use. Target Audience: Enthusiasts, farmers, hunters, and recreational riders requiring a powerful and capable utility ATV. Manual Value Proposition Value For Mechanics: Essential resource for mechanical technicians, providing the in-depth knowledge required for accurate servicing and repairs. 📋 Manual Details Coverage Areas Coverage: Comprehensive coverage for 2009 and 2010 Can-Am Outlander 800R models, including all sub-variants and configurations. Page Count Page Count: Estimated 800+ pages (typical for this type of comprehensive manual). Manual Type Manual Type: Repair Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul of the Rotax 800cc V-twin engine, including fuel injection, ignition, lubrication, cooling, and exhaust systems. Transmission Drivetrain: Complete coverage of the CVT transmission, final drive, driveshafts, differentials (front and rear), and Visco-Lok system diagnostics and repair. Suspension Steering: Detailed procedures for front and rear suspension (independent dual A-arm, trailing arm), shocks, springs, steering linkage, hub assemblies, and wheel bearings. Brakes: Front and rear brake system diagnostics, caliper overhaul, rotor replacement, hydraulic system bleeding, parking brake adjustments, and ABS system information (if applicable). Electrical Electronics: Comprehensive wiring diagrams, troubleshooting guides for the electrical system, battery, charging system (alternator/stator, rectifier/regulator), starter motor, lighting, instrumentation, and EFI control module. Body Frame: Body panel removal and installation, seat, rack, and fairing maintenance, frame inspection and repair guidelines. Cooling System: Radiator, fan, thermostat, coolant hose inspection and replacement, coolant type and capacity specifications. Fuel System: Fuel pump, injectors, fuel filter replacement, fuel tank servicing, pressure testing. Procedures Included Preventative Maintenance: Scheduled maintenance intervals, oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain/belt adjustments (if applicable), brake fluid flushes, and general inspections. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts, error code interpretation for EFI system. Repair Rebuild: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for virtually all major systems. Component Special Procedures: Specific torque specifications for critical fasteners, timing procedures, valve clearance adjustments, clutch adjustments, and special tool requirements. Technical Depth Depth Of Coverage: Highly detailed, suitable for professional technicians and experienced DIY mechanics. Covers everything from basic fluid checks to complete engine and transmission rebuilds. Diagnostic Capability: Includes diagnostic flowcharts, component testing procedures, and information on using diagnostic tools (e.g., BUDS system, though specific BUDS usage might be in specialized documentation). 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution scans, ensuring clear diagrams, schematics, and text. Optimized for digital viewing and printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Text-searchable PDF for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Rotax 4-stroke V-twin, liquid-cooled, SOHC, 8 valves Displacement: 799.9 cc Bore X Stroke: 92 mm x 75 mm Compression Ratio: 9.6:1 Performance Horsepower Estimate: Approximately 71 hp (specifications may vary slightly by year and tuning). Torque Estimate: Approximately 56 lb-ft (specifications may vary slightly by year and tuning). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with 54mm throttle body. Fuel Type: Unleaded gasoline, minimum 87 octane. Ignition Ignition System: Magneto, electronic ignition with high-output coils. Lubrication Oil Type Specification: SAE 10W-40 Synthetic ATV Oil meeting API GL-4 specifications (refer to manual for exact OEM spec). Example: XPS Synthetic 4T 10W-40. Oil Capacity: Approximately 2.2 L (with...