🏷️ Basic Information Identification Make: Kawasaki Model: KLX250 D-TRACKER X Product Type: Full Service Repair Manual Codes Applicable Years: 2009, 2010, 2011, 2012 👋 Introduction Market Position Segment: Dual-sport motorcycle, known for its versatility on and off-road. Competitive Analysis Key Competitors: Honda CRF250L, Yamaha WR250R, Suzuki DR-Z400S. Key Features Model Characteristics: Lightweight, agile, capable of both commuting and light trail riding. D-TRACKER X variant typically features supermoto styling and tires. 📋 Manual Details Coverage Areas Geographic Coverage: Global (covers models sold internationally) Page Count Estimated Page Count: Extensive (specific page count not provided, but described as comprehensive) Manual Type Manual Classification: Full Service and Repair Manual Language Language: English Format Delivery Method: Instant Download File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top-end rebuild, bottom-end assembly, lubrication system, cooling system, fuel injection system diagnostics and repair. Transmission: Clutch operation and adjustment, gearbox disassembly and reassembly, gear shift mechanism, transmission fluid specifications and change procedures. Electrical: Complete electrical system diagnosis, wiring diagrams, charging system, ignition system, lighting, starting system, instrument panel, ECU diagnostics, troubleshooting. Chassis And Suspension: Front fork service and repair, rear shock absorber maintenance, swingarm lubrication and inspection, steering system, wheel bearings, spoke tensioning. Braking System: Front and rear brake caliper service, master cylinder overhaul, brake fluid replacement, bleeding procedures, brake pad replacement, rotor inspection. Fuel System: Fuel tank removal and installation, fuel pump operation, fuel filter replacement, fuel injector cleaning and testing, throttle body servicing. Exhaust System: Exhaust pipe removal and installation, muffler inspection and repair, exhaust gasket replacement. Bodywork And Trim: Fairing removal and installation, seat assembly, fuel tank cover, fenders, decals, and other body panels. Procedures Included Maintenance: Routine maintenance checks, oil and filter changes, chain adjustment and lubrication, air filter cleaning/replacement, spark plug replacement, valve clearance adjustment. Troubleshooting: Systematic troubleshooting guides for common and uncommon issues, diagnostic charts, electrical fault finding. Repair: Detailed step-by-step repair procedures for all major mechanical and electrical components, including component disassembly, inspection, repair, and reassembly. Rebuilding: Comprehensive instructions for rebuilding major assemblies such as the engine, gearbox, and suspension components. Restoration: Guidance for restoring the vehicle to its original specifications, including component identification and refurbishment techniques. Technical Depth Diagnostic Capability: Advanced diagnostic procedures, including ECU error code retrieval and interpretation (where applicable to the model's technology level). Component Level Detail: Detailed illustrations and exploded views for component identification, precise torque specifications, tolerances, and fitting instructions. User Accessibility: Caters to both professional technicians and experienced DIY mechanics due to its detailed, step-by-step format and clear explanations. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac operating systems. Print Quality Printability: Full printable; individual pages or the entire manual can be printed. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital PDF format) Requirements Software Requirements: Adobe PDF Reader and WinRAR (for extracting compressed files, if applicable). ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, single cylinder. Displacement: 249 cc (for KLX250 base model; D-TRACKER X may share this). Performance Bore X Stroke: 72.0 x 61.2 mm (typical for KLX250 platform). Compression Ratio: 11.0:1 (typical for KLX250 platform). Fuel System Fuel Delivery: Fuel Injection (EFI) - Specific injector type and ECU mapping would be detailed in the manual. Ignition: Digital CDI (Capacitor Discharge Ignition). Engine Management Cooling Method: Forced air and liquid cooling. 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh, return shift. Optional Clutch Type: Wet, multi-disc, manual. Features Final Drive: O-ring sealed chain, 14T front sprocket, 42T rear sprocket (typical, check manual for exact specs). 📐 Dimensions Exterior Length: Approx. 2,165 mm (subject to variation, check manual). Width: Approx. 800 mm (subject to variation, check manual). Height: Approx. 1,150 mm (subject to variation, check manual). Weights Curb Weight: Approx. 132 kg (subject to variation, check manual). Fuel Capacity: 11 Liters (approx. 2.9 US gal). 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle safety ratings differ from automobiles; manual focuses on mechanical safety.) Active Features Braking System Type: Disc brakes front and rear. Specifics on caliper piston count and rotor diameter will be in the manual. Passive Features Lighting System: Halogen headlight, LED taillight and indicators (typical). 💡 Technology Features Infotainment Display Features: Digital instrument cluster displaying speedometer, tachometer, odometer, trip meters, clock, fuel gauge, and indicator lights. Driver Assistance ABS: ABS was an optional feature on some KLX250 models during this period; the manual will detail its operation and service if equipped. Connectivity ECU Functionality: Engine Control Unit (ECU) manages fuel injection and ignition timing based on sensor inputs. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 km or 6 months, whichever comes first (refer to manual for exact interval and oil type). Valve Adjustment Interval: Recommended every 12,000 km or 12 months (critical to verify in the manual). Chain Maintenance:...