This manual covers the KLX250 D-TRACKER X, a versatile dual-sport motorcycle produced for the 2009, 2010, 2011, and 2012 model years. Known for its lightweight and agile design, the D-TRACKER X variant typically features supermoto styling, making it adept at both urban commuting and light trail riding. Building on a legacy of performance and innovation, this model offers a blend of off-road capability adapted for street use, positioning it as a capable competitor in its segment. This comprehensive English-language Full Service and Repair Manual provides detailed, step-by-step instructions for all aspects of maintenance, repair, and rebuilding for the KLX250 D-TRACKER X. It covers critical systems including the engine, transmission, electrical components, chassis, suspension, brakes, and fuel system, along with routine maintenance procedures and systematic troubleshooting guides. With extensive technical detail, precise specifications, and clear explanations, this manual serves as an indispensable resource for owners and technicians alike to ensure the optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: KLX250 D-TRACKER X Product Type: Full Service Repair Manual Codes Applicable Years: 2009, 2010, 2011, 2012 👋 Introduction Market Position Segment: Dual-sport motorcycle, known for its versatility on and off-road. Competitive Analysis Key Competitors: Honda CRF250L, Yamaha WR250R, Suzuki DR-Z400S. Key Features Model Characteristics: Lightweight, agile, capable of both commuting and light trail riding. D-TRACKER X variant typically features supermoto styling and tires. 📋 Manual Details Coverage Areas Geographic Coverage: Global (covers models sold internationally) Page Count Estimated Page Count: Extensive (specific page count not provided, but described as comprehensive) Manual Type Manual Classification: Full Service and Repair Manual Language Language: English Format Delivery Method: Instant Download File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top-end rebuild, bottom-end assembly, lubrication system, cooling system, fuel injection system diagnostics and repair. Transmission: Clutch operation and adjustment, gearbox disassembly and reassembly, gear shift mechanism, transmission fluid specifications and change procedures. Electrical: Complete electrical system diagnosis, wiring diagrams, charging system, ignition system, lighting, starting system, instrument panel, ECU diagnostics, troubleshooting. Chassis And Suspension: Front fork service and repair, rear shock absorber maintenance, swingarm lubrication and inspection, steering system, wheel bearings, spoke tensioning. Braking System: Front and rear brake caliper service, master cylinder overhaul, brake fluid replacement, bleeding procedures, brake pad replacement, rotor inspection. Fuel System: Fuel tank removal and installation, fuel pump operation, fuel filter replacement, fuel injector cleaning and testing, throttle body servicing. Exhaust System: Exhaust pipe removal and installation, muffler inspection and repair, exhaust gasket replacement. Bodywork And Trim: Fairing removal and installation, seat assembly, fuel tank cover, fenders, decals, and other body panels. Procedures Included Maintenance: Routine maintenance checks, oil and filter changes, chain adjustment and lubrication, air filter cleaning/replacement, spark plug replacement, valve clearance adjustment. Troubleshooting: Systematic troubleshooting guides for common and uncommon issues, diagnostic charts, electrical fault finding. Repair: Detailed step-by-step repair procedures for all major mechanical and electrical components, including component disassembly, inspection, repair, and reassembly. Rebuilding: Comprehensive instructions for rebuilding major assemblies such as the engine, gearbox, and suspension components. Restoration: Guidance for restoring the vehicle to its original specifications, including component identification and refurbishment techniques. Technical Depth Diagnostic Capability: Advanced diagnostic procedures, including ECU error code retrieval and interpretation (where applicable to the model's technology level). Component Level Detail: Detailed illustrations and exploded views for component identification, precise torque specifications, tolerances, and fitting instructions. User Accessibility: Caters to both professional technicians and experienced DIY mechanics due to its detailed, step-by-step format and clear explanations. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac operating systems. Print Quality Printability: Full printable; individual pages or the entire manual can be printed. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital PDF format) Requirements Software Requirements: Adobe PDF Reader and WinRAR (for extracting compressed files, if applicable). ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, single cylinder. Displacement: 249 cc (for KLX250 base model; D-TRACKER X may share this). Performance Bore X Stroke: 72.0 x 61.2 mm (typical for KLX250 platform). Compression Ratio: 11.0:1 (typical for KLX250 platform). Fuel System Fuel Delivery: Fuel Injection (EFI) - Specific injector type and ECU mapping would be detailed in the manual. Ignition: Digital CDI (Capacitor Discharge Ignition). Engine Management Cooling Method: Forced air and liquid cooling. 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh, return shift. Optional Clutch Type: Wet, multi-disc, manual. Features Final Drive: O-ring sealed chain, 14T front sprocket, 42T rear sprocket (typical, check manual for exact specs). 📐 Dimensions Exterior Length: Approx. 2,165 mm (subject to variation, check manual). Width: Approx. 800 mm (subject to variation, check manual). Height: Approx. 1,150 mm (subject to variation, check manual). Weights Curb Weight: Approx. 132 kg (subject to variation, check manual). Fuel Capacity: 11 Liters (approx. 2.9 US gal). 🛡️ Safety Features...