BMW 6-series E63 E64 2009 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 6 Series Chassis Code: E63 (Coupe) / E64 (Convertible) Year: 2009 👋 Introduction Market Position Segment: Luxury Grand Tourer (GT) Competitors 2009: Mercedes-Benz CL-Class, Audi A5/A7, Jaguar XK, Aston Martin DB9. Key Features Design: Sleek coupe and convertible styling, long hood, iconic Hofmeister kink, premium interior. Driving Dynamics: Balanced chassis, powerful engines, rear-wheel drive (optional xDrive), Adaptive Drive system. Technology: Advanced iDrive infotainment, Head-Up Display (HUD), active steering, electronic damping control. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive A-Z repair and maintenance for all 2009 BMW 6 Series E63/E64 models. Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, piston, crankshaft, camshaft, timing system, oil pump, cooling system, lubrication system. Engine Management: Fuel injection systems (DME), ignition systems, emissions control, sensors, actuators, diagnostics, troubleshooting. Transmission Manual: Manual transmission overhaul, clutch replacement, gear selection mechanisms. Transmission Automatic: Automatic transmission (e.g., GM 6L45/6L80) overhaul, mechatronics, torque converter, valve body, transmission control unit (TCU). Drivetrain: Driveshafts, CV joints, differential, wheel bearings, axle shafts. Suspension: Front and rear suspension components (struts, shocks, control arms, bushings, anti-roll bars), alignment specifications. Steering: Power steering system, steering rack, steering column, steering angle sensor. Brakes: Brake system components (calipers, rotors, pads), ABS, DSC, EBD, hydraulic system, brake bleeding procedures, parking brake. Electrical System: 12V battery, charging system (alternator), starter motor, lighting systems, horns, power windows, central locking. Body Electrical: Body control modules (BCM), comfort access, keyless entry, alarm systems, interior/exterior lighting, power seats, mirrors. Comfort Systems: HVAC system, climate control, automatic climate control blower motor, evaporator, heater core, refrigerant handling. Infotainment System: iDrive system, navigation, audio components, displays, control modules. Safety Systems: Airbag system (SRS), seat belt pre-tensioners, occupancy sensors, crash sensor diagnostics. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, brake pad/rotor replacement, fluid checks and changes. Troubleshooting: Systematic diagnostic procedures for various faults, DTC (Diagnostic Trouble Code) interpretation. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, electrical system repair. Diagnostics: Detailed diagnostic flowcharts, component testing procedures, use of diagnostic tools (e.g., ISTA/D). Component Replacement: Step-by-step instructions for replacing virtually every component. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Technical Depth Depth Level: Factory-level technical detail, suitable for professional technicians and advanced DIY enthusiasts. Special Tools: Identification and usage instructions for specialized BMW tools. Torque Specifications: Precise torque values for all critical fasteners. Schematics: Detailed system schematics beyond just electrical wiring. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Image Resolution: High-resolution images and diagrams suitable for printing. Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine E63 Engine Code: N62B48 (4.8L V8) Engine Type: 4.8L Naturally Aspirated V8 Horsepower: 360 hp @ 6300 rpm Torque: 360 lb-ft @ 3400 rpm Bore X Stroke: 93.0 mm x 91.0 mm Compression Ratio: 10.5:1 Fuel System: Sequential Multi-Point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ octane) Engine Management System: Bosch Motronic MED17.x Optional Engine E63 Engine Code: S63B44T0 (M6) Engine Type: 4.4L Twin-Turbocharged V8 (S63 engine) Horsepower: 500 hp @ 6000 rpm Torque: 464 lb-ft @ 5000 rpm Fuel System: Direct Injection (DI) with Twin-Turbocharging 🔧 Transmission Standard Transmission E63 Type: 6-speed manual (GS6-53BZ) Optional Transmission E63 Type: 6-speed automatic (GA6HP26Z) Features: Steptronic, Adaptive Transmission Control (ATC) M6 Transmission Type: 7-speed M-DCT Drivelogic (M Double Clutch Transmission) Features: Launch Control, Variable Shift Characteristics 📐 Dimensions Exterior E63 Coupe Length: 192.0 inches (4877 mm) Width: 73.5 inches (1868 mm) Height: 53.7 inches (1364 mm) Exterior E64 Convertible Length: 192.3 inches (4884 mm) Width: 73.5 inches (1868 mm) Height: 54.0 inches (1372 mm) Wheelbase Wheelbase: 113.1 inches (2875 mm) Weights E63 Curb Weight Manual: 3957 lbs (1795 kg) Curb Weight Auto: 4012 lbs (1820 kg) Weights E64 Curb Weight Auto: 4524 lbs (2052 kg) Weights M6 Curb Weight Coupe: 4060 lbs (1842 kg) Curb Weight Convertible: 4554 lbs (2066 kg) Cargo Capacity Trunk Volume E63: 12.0 cubic feet (339 liters) Trunk Volume E64: 10.2 cubic feet (289 liters) with roof up 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star NHTSA Side Impact: 5-Star Active Features Stability Control: Dynamic Stability Control (DSC), Traction Control (DTC) Braking Systems: Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD), Brake Assist Steering Technology: Active Steering (variable ratio) Passive Features Airbags: Front airbags, side-impact airbags, knee airbags (driver), head protection system (HPS) airbags. Seat Belts: 3-point inertia-reel seat belts with front seat-belt pretensioners and force limiters. Convertible Safety: Automatic rollover protection system. 💡 Technology Features Infotainment System Name: iDrive (CCC - Car Communication Computer or CIC - Car Information Computer) Features: Navigation system, Radio, CD/DVD player, Bluetooth connectivity, USB interface (optional), voice control. Driver...

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Mots clés: 2009 6-series BMW Car Cars E63 E64 Misc

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

6 Series

Chassis Code:

E63 (Coupe) / E64 (Convertible)

Year:

👋 Introduction

Market Position

Segment:

Luxury Grand Tourer (GT)

Competitors 2009:

Mercedes-Benz CL-Class, Audi A5/A7, Jaguar XK, Aston Martin DB9.

Key Features

Design:

Sleek coupe and convertible styling, long hood, iconic Hofmeister kink, premium interior.

Driving Dynamics:

Balanced chassis, powerful engines, rear-wheel drive (optional xDrive), Adaptive Drive system.

Technology:

Advanced iDrive infotainment, Head-Up Display (HUD), active steering, electronic damping control.

📋 Manual Details

Coverage Areas

Overall Coverage:

Comprehensive A-Z repair and maintenance for all 2009 BMW 6 Series E63/E64 models.

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Factory Service Manual (FSM) / Workshop Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, piston, crankshaft, camshaft, timing system, oil pump, cooling system, lubrication system.

Engine Management:

Fuel injection systems (DME), ignition systems, emissions control, sensors, actuators, diagnostics, troubleshooting.

Transmission Manual:

Manual transmission overhaul, clutch replacement, gear selection mechanisms.

Transmission Automatic:

Automatic transmission (e.g., GM 6L45/6L80) overhaul, mechatronics, torque converter, valve body, transmission control unit (TCU).

Drivetrain:

Driveshafts, CV joints, differential, wheel bearings, axle shafts.

Suspension:

Front and rear suspension components (struts, shocks, control arms, bushings, anti-roll bars), alignment specifications.

Steering:

Power steering system, steering rack, steering column, steering angle sensor.

Brakes:

Brake system components (calipers, rotors, pads), ABS, DSC, EBD, hydraulic system, brake bleeding procedures, parking brake.

Electrical System:

12V battery, charging system (alternator), starter motor, lighting systems, horns, power windows, central locking.

Body Electrical:

Body control modules (BCM), comfort access, keyless entry, alarm systems, interior/exterior lighting, power seats, mirrors.

Comfort Systems:

HVAC system, climate control, automatic climate control blower motor, evaporator, heater core, refrigerant handling.

Infotainment System:

iDrive system, navigation, audio components, displays, control modules.

Safety Systems:

Airbag system (SRS), seat belt pre-tensioners, occupancy sensors, crash sensor diagnostics.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, brake pad/rotor replacement, fluid checks and changes.

Troubleshooting:

Systematic diagnostic procedures for various faults, DTC (Diagnostic Trouble Code) interpretation.

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, electrical system repair.

Diagnostics:

Detailed diagnostic flowcharts, component testing procedures, use of diagnostic tools (e.g., ISTA/D).

Component Replacement:

Step-by-step instructions for replacing virtually every component.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Technical Depth

Depth Level:

Factory-level technical detail, suitable for professional technicians and advanced DIY enthusiasts.

Special Tools:

Identification and usage instructions for specialized BMW tools.

Torque Specifications:

Precise torque values for all critical fasteners.

Schematics:

Detailed system schematics beyond just electrical wiring.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Image Resolution:

High-resolution images and diagrams suitable for printing.

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Quality:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine E63

Engine Code:

N62B48 (4.8L V8)

Engine Type:

4.8L Naturally Aspirated V8

Horsepower:

360 hp @ 6300 rpm

Torque:

360 lb-ft @ 3400 rpm

Bore X Stroke:

93.0 mm x 91.0 mm

Compression Ratio:

10.5:1

Fuel System:

Sequential Multi-Point Fuel Injection (MPI)

Fuel Type:

Premium Unleaded Gasoline (91+ octane)

Engine Management System:

Bosch Motronic MED17.x

Optional Engine E63

Engine Code:

S63B44T0 (M6)

Engine Type:

4.4L Twin-Turbocharged V8 (S63 engine)

Horsepower:

500 hp @ 6000 rpm

Torque:

464 lb-ft @ 5000 rpm

Fuel System:

Direct Injection (DI) with Twin-Turbocharging

🔧 Transmission

Standard Transmission E63

Type:

6-speed manual (GS6-53BZ)

Optional Transmission E63

Type:

6-speed automatic (GA6HP26Z)

Features:

Steptronic, Adaptive Transmission Control (ATC)

M6 Transmission

Type:

7-speed M-DCT Drivelogic (M Double Clutch Transmission)

Features:

Launch Control, Variable Shift Characteristics

📐 Dimensions

Exterior E63 Coupe

Length:

192.0 inches (4877 mm)

Width:

73.5 inches (1868 mm)

Height:

53.7 inches (1364 mm)

Exterior E64 Convertible

Length:

192.3 inches (4884 mm)

Width:

73.5 inches (1868 mm)

Height:

54.0 inches (1372 mm)

Wheelbase

Wheelbase:

113.1 inches (2875 mm)

Weights E63

Curb Weight Manual:

3957 lbs (1795 kg)

Curb Weight Auto:

4012 lbs (1820 kg)

Weights E64

Curb Weight Auto:

4524 lbs (2052 kg)

Weights M6

Curb Weight Coupe:

4060 lbs (1842 kg)

Curb Weight Convertible:

4554 lbs (2066 kg)

Cargo Capacity

Trunk Volume E63:

12.0 cubic feet (339 liters)

Trunk Volume E64:

10.2 cubic feet (289 liters) with roof up

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star

NHTSA Side Impact:

5-Star

Active Features

Stability Control:

Dynamic Stability Control (DSC), Traction Control (DTC)

Braking Systems:

Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD), Brake Assist

Steering Technology:

Active Steering (variable ratio)

Passive Features

Airbags:

Front airbags, side-impact airbags, knee airbags (driver), head protection system (HPS) airbags.

Seat Belts:

3-point inertia-reel seat belts with front seat-belt pretensioners and force limiters.

Convertible Safety:

Automatic rollover protection system.

💡 Technology Features

Infotainment

System Name:

iDrive (CCC - Car Communication Computer or CIC - Car Information Computer)

Features:

Navigation system, Radio, CD/DVD player, Bluetooth connectivity, USB interface (optional), voice control.

Driver Assistance

Adaptive Drive:

Optional system combining active roll stabilization and adaptive damping control for enhanced handling and comfort.

Head Up Display:

Projects key driving information (speed, navigation, warnings) onto the windshield.

Lane Departure Warning:

Optional system that alerts the driver when drifting out of a lane.

Adaptive Cruise Control:

Optional system that maintains a set speed and distance from the vehicle ahead.

Connectivity

Bluetooth:

Standard for hands-free calling; optional for audio streaming.

Bmw Connecteddrive:

Early implementation of telematics and online services, including emergency call and remote services.

🔧 Maintenance

Service Intervals General

Oil Service:

Condition Based Service (CBS) system, typically around 10,000-15,000 miles or annually. Check oil life monitor.

Brake Fluid:

Every 2 years regardless of mileage.

Spark Plugs:

Typically every 60,000 miles for naturally aspirated engines; consult manual for specific V8/V10 details.

Coolant:

BMW long-life coolant, typically replaced at significant mileage intervals or as indicated by CBS.

Fluid Specifications

Engine Oil Weight:

SAE 5W-30 or 0W-30 (BMW Longlife-01 or LL-04 approval recommended, consult manual for specifics).

Engine Oil Capacity:

Approx. 6.5 liters (6.9 US quarts) for 4.8L V8; 8.5 liters (9.0 US quarts) for S63 V8.

Transmission Fluid Auto:

BMW ATF recommendation (e.g., ATF 6 or equivalent); fluid and filter change typically recommended around 60,000 miles.

Differential Fluid:

Hypoid gear oil (e.g., BMW SAF-XJ or equivalent).

Power Steering Fluid:

BMW Hydraulic Fluid (Pentosin CHF 11S or equivalent).

Known Issues

Oil Cooler Gaskets:

Leaking oil cooler gaskets (N62 engine) leading to oil consumption and potential coolant contamination.

Valve Stem Seals:

Degraded valve stem seals causing blue smoke on startup and oil consumption (N62 engine).

Water Pump:

Failure of the electric water pump (on some models) or mechanical water pump can lead to overheating.

Vanos System:

Issues with VANOS solenoids or seals can affect engine performance and idle quality.

ABS Dsc Module:

Failure of the ABS/DSC hydraulic unit can cause warning lights and loss of braking assist.

Convertible Top Mechanism:

Hydraulic leaks or motor failures in the convertible top mechanism.

📚 Vehicle History

Brand Heritage

Brand Focus:

Performance, luxury, engineering excellence, driving pleasure ('The Ultimate Driving Machine').

Model Evolution

Generation Introduction:

E63/E64 generation introduced in 2003 (Coupe) and 2004 (Convertible), succeeding the E24 6 Series and bridging the gap between the 5 Series and 8 Series.

Mid Cycle Refresh:

Facelift (LCI) introduced for the 2008 model year, featuring updated front and rear styling, new headlights/taillights, and interior refinements. The 2009 model year reflects these updates.

M6 Introduction:

The high-performance M6 variant (E63/E64) was introduced in 2005, featuring the S85 V10 engine and distinct M styling and chassis enhancements.

Production

Production Years E63 E64:

2003-2010

Manufacturing Location:

Dingolfing, Germany

🏆 Awards & Recognition

Recognitions

Year Award Example:

While specific awards for the 2009 model year might vary, the 6 Series platform generally received acclaim for its styling and driving dynamics from publications like Car and Driver, MotorTrend, and automotive critics worldwide.