Daihatsu Terios 2 J211 2009 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2 (J200/J210 Series) Chassis Code: J211 Model Year: 2009 Codes Engine Code: 3SZ-VE 👋 Introduction Market Position Market Position: Compact SUV/Crossover, known for its practicality, compact size for urban maneuverability, and available 4WD for light off-road capability and adverse weather conditions. Competitive Analysis Competitive Analysis: Competes with other compact SUVs like the Toyota RAV4 (older generations), Honda CR-V (older generations), Suzuki Vitara, and Nissan X-Trail (smaller variants). Key Features Key Features: Compact dimensions, elevated driving position, available four-wheel drive, fuel-efficient engine for its class, practical interior for its size, durable construction typical of Daihatsu. Target Audience Target Audience: Owners, DIY enthusiasts, independent repair shops, and dealerships requiring detailed technical information for servicing and repairing the Daihatsu Terios J211. 📋 Manual Details Coverage Areas Coverage Areas: Complete factory service and repair information for all mechanical, electrical, and body systems. Page Count Page Count: Hundreds of pages (exact count not specified, but described as 'complete'). Manual Type Manual Type: Factory Service Repair Manual (FSM) Language Language: English (implied by typical factory manual distribution) Format Format: Downloadable PDF Accessibility Accessibility: Searchable PDF allows for quick access to specific information by keyword. Printability Printability: Full print functionality, allowing users to print specific sections or the entire manual for workshop use. 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Transmission (Automatic & Manual), Drivetrain (4WD System), Suspension (Front & Rear), Steering System, Brake System (ABS), Climate Control System, Electrical System (Wiring Diagrams, Components), Body Electrical, Body & Chassis, Body Panels, Interior Trim, Safety Systems (Airbags, Seatbelts), HVAC, Diagnostic Procedures, Troubleshooting Guides. Procedures Included Procedures Included: Scheduled Maintenance, Routine Inspections, Component Removal and Installation, Troubleshooting Faults, Diagnostic Procedures, Engine Overhaul, Transmission Service, Brake Pad Replacement, Suspension Component Repair, Steering Alignment, Electrical System Diagnostics, Air Conditioning Service, Body Panel Repair, Fluid Level Checks and Changes, Torque Specifications, Electrical Component Testing, Emissions Control Systems, Diagnostic Trouble Codes (DTCs). Technical Depth Technical Depth: Comprehensive, covering basic maintenance to complex engine and transmission rebuilds, detailed electrical schematics, and diagnostic flowcharts. Wiring Diagrams Wiring Diagrams: Detailed color-coded wiring diagrams for all electrical circuits, including engine management, lighting, power windows, audio system, and more. Diagnostic Trouble Codes Diagnostic Trouble Codes: List of OBD-II (On-Board Diagnostics II) codes, their definitions, and troubleshooting procedures. Troubleshooting Guides Troubleshooting Guides: Step-by-step troubleshooting charts and diagnostic flowcharts for identifying and resolving common and uncommon vehicle problems. Torque Specifications Torque Specifications: Comprehensive torque specifications for all critical fasteners, including engine components, suspension, brakes, and wheels. Repair Procedures Repair Procedures: Detailed, illustrated instructions for disassembly, repair, and reassembly of all major vehicle components. Parts Information Parts Information: Includes information on component identification and some general parts usage guidance, though not a full parts catalog. Body And Chassis Body And Chassis: Detailed procedures for body panel repair, structural integrity checks, rust prevention, and chassis component alignment. Electrical System Electrical System: Comprehensive coverage including battery, charging system, starter, lighting, ignition, horn, wipers, power windows, power door locks, instrument cluster, audio system, and warning lamps. Hvac System HVAC System: Service and repair procedures for the heating, ventilation, and air conditioning (HVAC) system, including refrigerant handling and component testing. 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Primary Engine: 1.5L (1495cc) 4-cylinder, 16-valve, DOHC with VVT-i (Variable Valve Timing with intelligence). Performance Horsepower: Approx. 108-109 PS (metric horsepower) at 6000 rpm. Torque: Approx. 140-141 Nm (103-104 lb-ft) at 4400 rpm. Fuel System Fuel System: Electronic Fuel Injection (EFI), Sequential Port Injection. Engine Code Engine Code: 3SZ-VE Bore X Stroke Bore X Stroke: 72.0 mm x 91.8 mm Compression Ratio Compression Ratio: 10.0:1 Engine Layout Engine Layout: Inline 4-cylinder Emission Control Emission Control: Catalytic Converter, EGR (Exhaust Gas Recirculation). Engine Family Engine Family: Daihatsu K3-VE family (specifically the 3SZ-VE variant). Valvetrain Valvetrain: DOHC 16-valve with VVT-i 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (MT). Optional Optional Transmission: 4-speed Automatic Transmission (AT) with Electronically Controlled Converter Lock-up. Features Drivetrain: Available in Front-Wheel Drive (FWD) and Four-Wheel Drive (4WD) configurations. The 4WD system is typically an active on-demand system. Fluid Specifications Automatic Transmission Fluid: Dexron III or equivalent (Check specific model manual for exact specification and capacity). Manual Transmission Fluid: API GL-4, SAE 75W-90 (Check specific model manual for exact specification and capacity). Gear Ratios Gear Ratios: Specific gear ratios for MT and AT are detailed in the manual, crucial for diagnostic and performance analysis. 📐 Dimensions Exterior Length: Approx. 4,015 mm (158.1 in) Width: Approx. 1,690 mm (66.5 in) Height: Approx. 1,705...
Compact SUV/Crossover, known for its practicality, compact size for urban maneuverability, and available 4WD for light off-road capability and adverse weather conditions.
Competitive Analysis
Competitive Analysis:
Competes with other compact SUVs like the Toyota RAV4 (older generations), Honda CR-V (older generations), Suzuki Vitara, and Nissan X-Trail (smaller variants).
Key Features
Key Features:
Compact dimensions, elevated driving position, available four-wheel drive, fuel-efficient engine for its class, practical interior for its size, durable construction typical of Daihatsu.
Target Audience
Target Audience:
Owners, DIY enthusiasts, independent repair shops, and dealerships requiring detailed technical information for servicing and repairing the Daihatsu Terios J211.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete factory service and repair information for all mechanical, electrical, and body systems.
Page Count
Page Count:
Hundreds of pages (exact count not specified, but described as 'complete').
Manual Type
Manual Type:
Factory Service Repair Manual (FSM)
Language
Language:
English (implied by typical factory manual distribution)
Format
Format:
Downloadable PDF
Accessibility
Accessibility:
Searchable PDF allows for quick access to specific information by keyword.
Printability
Printability:
Full print functionality, allowing users to print specific sections or the entire manual for workshop use.
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Transmission (Automatic & Manual), Drivetrain (4WD System), Suspension (Front & Rear), Steering System, Brake System (ABS), Climate Control System, Electrical System (Wiring Diagrams, Components), Body Electrical, Body & Chassis, Body Panels, Interior Trim, Safety Systems (Airbags, Seatbelts), HVAC, Diagnostic Procedures, Troubleshooting Guides.
Procedures Included
Procedures Included:
Scheduled Maintenance, Routine Inspections, Component Removal and Installation, Troubleshooting Faults, Diagnostic Procedures, Engine Overhaul, Transmission Service, Brake Pad Replacement, Suspension Component Repair, Steering Alignment, Electrical System Diagnostics, Air Conditioning Service, Body Panel Repair, Fluid Level Checks and Changes, Torque Specifications, Electrical Component Testing, Emissions Control Systems, Diagnostic Trouble Codes (DTCs).
Technical Depth
Technical Depth:
Comprehensive, covering basic maintenance to complex engine and transmission rebuilds, detailed electrical schematics, and diagnostic flowcharts.
Wiring Diagrams
Wiring Diagrams:
Detailed color-coded wiring diagrams for all electrical circuits, including engine management, lighting, power windows, audio system, and more.
Diagnostic Trouble Codes
Diagnostic Trouble Codes:
List of OBD-II (On-Board Diagnostics II) codes, their definitions, and troubleshooting procedures.
Troubleshooting Guides
Troubleshooting Guides:
Step-by-step troubleshooting charts and diagnostic flowcharts for identifying and resolving common and uncommon vehicle problems.
Torque Specifications
Torque Specifications:
Comprehensive torque specifications for all critical fasteners, including engine components, suspension, brakes, and wheels.
Repair Procedures
Repair Procedures:
Detailed, illustrated instructions for disassembly, repair, and reassembly of all major vehicle components.
Parts Information
Parts Information:
Includes information on component identification and some general parts usage guidance, though not a full parts catalog.
Body And Chassis
Body And Chassis:
Detailed procedures for body panel repair, structural integrity checks, rust prevention, and chassis component alignment.
Electrical System
Electrical System:
Comprehensive coverage including battery, charging system, starter, lighting, ignition, horn, wipers, power windows, power door locks, instrument cluster, audio system, and warning lamps.
Hvac System
HVAC System:
Service and repair procedures for the heating, ventilation, and air conditioning (HVAC) system, including refrigerant handling and component testing.
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF)
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
1.5L (1495cc) 4-cylinder, 16-valve, DOHC with VVT-i (Variable Valve Timing with intelligence).
Performance
Horsepower:
Approx. 108-109 PS (metric horsepower) at 6000 rpm.
Torque:
Approx. 140-141 Nm (103-104 lb-ft) at 4400 rpm.
Fuel System
Fuel System:
Electronic Fuel Injection (EFI), Sequential Port Injection.
Engine Code
Engine Code:
3SZ-VE
Bore X Stroke
Bore X Stroke:
72.0 mm x 91.8 mm
Compression Ratio
Compression Ratio:
10.0:1
Engine Layout
Engine Layout:
Inline 4-cylinder
Emission Control
Emission Control:
Catalytic Converter, EGR (Exhaust Gas Recirculation).
Engine Family
Engine Family:
Daihatsu K3-VE family (specifically the 3SZ-VE variant).
Valvetrain
Valvetrain:
DOHC 16-valve with VVT-i
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (MT).
Optional
Optional Transmission:
4-speed Automatic Transmission (AT) with Electronically Controlled Converter Lock-up.
Features
Drivetrain:
Available in Front-Wheel Drive (FWD) and Four-Wheel Drive (4WD) configurations. The 4WD system is typically an active on-demand system.
Fluid Specifications
Automatic Transmission Fluid:
Dexron III or equivalent (Check specific model manual for exact specification and capacity).
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Check specific model manual for exact specification and capacity).
Gear Ratios
Gear Ratios:
Specific gear ratios for MT and AT are detailed in the manual, crucial for diagnostic and performance analysis.
📐 Dimensions
Exterior
Length:
Approx. 4,015 mm (158.1 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,705 mm (67.1 in) (with roof rails, may vary).
Interior
Wheelbase:
Approx. 2,430 mm (95.7 in)
Ground Clearance:
Approx. 190 mm (7.5 in)
Weights
Curb Weight:
Approx. 1,200 - 1,300 kg (2,645 - 2,866 lbs), varies by drivetrain and trim.
Gross Vehicle Weight Rating:
GVWR varies by market and configuration, but typically around 1,700-1,800 kg.
🛡️ Safety Features
Ratings
Safety Ratings:
Varies by region and testing body. Generally received average to good ratings for its class during its production period.
Active Features
Active Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA).
Passive Features
Passive Features:
Driver and Front Passenger Airbags, Front Seatbelt Pretensioners, Child Seat Anchors (ISOFIX), Side Impact Door Beams, Crumple Zones.
Crash Test Results
Crash Test Results:
Results vary by region. In some tests, it may have received 3-4 stars for occupant protection.
💡 Technology Features
Infotainment
Infotainment System:
Typically features a basic AM/FM stereo with CD player, auxiliary input. Higher trims may have upgraded audio systems or optional navigation.
Driver Assistance
Driver Assistance:
Limited in this generation, primarily ABS, EBD, and Brake Assist. No advanced electronic driver aids like adaptive cruise control or lane keeping assist were common.
Connectivity
Connectivity:
Auxiliary audio input jack for connecting external music players.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions (refer to manual for specific interval).
Air Filter Replacement:
Every 20,000-40,000 km (12,000-24,000 miles) or as needed based on inspection.
Spark Plug Replacement:
Iridium spark plugs typically last 80,000-100,000 km (50,000-60,000 miles). Check manual for exact type and interval.
Fluid Specifications
Engine Oil Specification:
API SN/SP or ILSAC GF-5/GF-6, SAE 0W-20 or 5W-30 (Check manual for exact specification and capacity).
Coolant Type:
Ethylene Glycol based, Toyota Super Long Life Coolant (SLLC) or equivalent (e.g., pink/red long-life coolant). Capacity: Approx. 4.5 - 5.0 liters.
Brake Fluid Type:
DOT 3 or DOT 4 (Check manual for exact specification and capacity).
Power Steering Fluid:
Use specified DEXRON III or equivalent. Capacity: Approx. 0.7 - 0.8 liters.
Known Issues
Known Issues:
Potential for minor oil leaks from valve cover gaskets or oil pan seals, occasional issues with ABS sensors or wheel bearings on higher mileage units, wear on suspension components (bushings, ball joints) due to its SUV nature. Some owners report slight road noise. Water pump bearing can be a point of failure.
Tire Specifications
Tire Size:
Common sizes include 215/65R16 or 215/70R15 (Check specific vehicle sticker for exact size).
Wheel Bolt Pattern
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Fluid Capacities
Engine Oil Capacity:
Approx. 3.5 - 3.7 liters (with filter change).
Fuel Tank Capacity:
Approx. 50 liters (13.2 US gallons).
Part Numbers
Air Filter Part Number:
Example: 17801-B2030 (This is an example, actual part number verification is required via the manual or VIN).
Oil Filter Part Number:
Example: 90915-YZZF2 (This is an example, actual part number verification is required via the manual or VIN).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, practical, and reliable vehicles, often with a focus on kei cars and compact SUVs.
Model Evolution
Model Evolution:
The Terios (also known as Toyota Rush/Cami in some markets) is in its second generation (J200 series) which debuted in 2006. This generation moved from a body-on-frame construction to a monocoque chassis, offering improved on-road manners. The J211 chassis code specifically refers to the longer wheelbase, 5-door variant, often with 4WD.
Production
Production Years:
Second generation production: 2006–2017 (globally). The 2009 model falls within this period.
Manufacturing Locations:
Primarily Japan, with production also occurring in other Daihatsu and Toyota affiliated plants globally.
🏆 Awards & Recognition
Recognitions
Recognitions:
Daihatsu vehicles, including the Terios, are often recognized for reliability and value for money in their respective markets. Specific awards for the 2009 model year are not widely publicized in major international automotive media but its consistent sales and reputation attest to its market acceptance.
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