🏷️ Basic Information Identification Make: Husqvarna Model: TC450, TC510, TXC250, TXC450, TXC510, TE250, TE310, TE450, TE510, SMR450, SMR510 Year: 2009 Vehicle Type: Motorcycle Codes Tc450 Serial Prefix: ZKHA202AA9V050001 Tc510 Serial Prefix: ZKHA203AA9V050001 Tc450 Usa Serial Prefix: ZKHTC450*9V100000 Tc510 Usa Serial Prefix: ZKHTC510*9V100000 Te250 Serial Prefix: ZKHA200AA9V000001 Te310 Serial Prefix: ZKHA204AA9V000001 Te450 Serial Prefix: ZKHA202AA9V000001 Te510 Serial Prefix: ZKHA203AA9V000001 Te250 Usa Serial Prefix: ZKHKBECF*9V100001 Te310 Usa Serial Prefix: ZKHKBEDF*9V100001 Te450 Usa Serial Prefix: ZKHKBEFF*9V100000 Te510 Usa Serial Prefix: ZKHKBEHF*9V100000 Txc250 Usa Serial Prefix: ZKHTX250*9V000001 Txc450 Usa Serial Prefix: ZKHTX450*9V000001 Txc510 Usa Serial Prefix: ZKHTX510*9V000001 Smr450 Serial Prefix: ZKHA202AB9V000001 Smr510 Serial Prefix: ZKHA203AB9V000001 👋 Introduction Market Position Target Audience: Owners and technicians seeking in-depth repair and maintenance information for 2009 Husqvarna off-road and supermoto motorcycles Competitive Analysis Value Proposition: Provides a cost-effective alternative to professional servicing for maintaining and restoring Husqvarna motorcycles. Key Features Content Highlights: Detailed illustrations, diagrams, wiring schematics, torque specs, comprehensive troubleshooting, complete disassembly and reassembly guidance. 📋 Manual Details Coverage Areas Models Covered: TC450, TC510, TXC250, TXC450, TXC510, TE250, TE310, TE450, TE510, SMR450, SMR510 Production Years Covered: 2009 Regions Covered: Includes variations for USA market models where applicable (e.g., USA serial number prefixes, specific electrical component listings). Page Count Total Pages: 178 Manual Type Type: Service Repair Manual Language Language: English Format File Format: PDF Viewing Requirements: Adobe PDF Reader Compatibility: Windows, Mac, Linux OS, iPhone, iPad, Android 📖 Manual Coverage Systems Covered Engine And Drivetrain: Cylinder, Piston, Cylinder Head, Crankshaft, Primary Drive, Clutch, Valve Timing, L.H. Half Crankcase, R.H. Half Crankcase, R.H. Half Crankcase Covers, L.H. Half Crankcase Covers, Oil Pump, Carburetor (Keihin for TC/TXC), Mikuni Throttle Body (for TE/SMR), Ignition System, Starting System, Transmission, Shifter (TC specific), Transmission, Shifter (TE/TXC/SMR specific) Chassis And Suspension: Cooling System, Air Filter, Frame, Foot Rests, Front Fork Assembly (TE/SMR), Front Fork Assembly (TC/TXC), Rear Swing Arm, Rear Shock Absorber, Rear Suspension Linkage, Handlebar and Controls, Rear Hydraulic Brake, Front Hydraulic Brake (TE/TC/TXC), Front Hydraulic Brake (SMR), Front Wheel (TE/TC/TXC), Front Wheel (SMR), Rear Wheel Electrical And Bodywork: Digital Instrument, Blinkers, Horn (TE/SMR), Main Wiring Harness, Electrical Parts (TC/TXC/TE-USA), Main Wiring Harness, Lights, Electrical Parts (TE-SMR), Side Panels, Fenders, Seat, Plate Holder, Gas Tank, Panels, Exhaust System (TE/TC/TXC), Exhaust System (SMR), Transfer (TE - color code G), Transfer (TC/TXC - color code G), Transfer (SMR - color code G), Canister (TE-SMR / USA) Exhaust Systems: Covers both standard TE/TC/TXC exhaust systems and specific SMR exhaust systems, likely detailing mounting, baffles, and any necessary heat shielding. Procedures Included Repair And Rebuild: Complete tear down and rebuild procedures, detailed step-by-step instructions based on complete disassembly Maintenance: Routine maintenance, service schedules, fluid checks and changes Troubleshooting: Diagnostic procedures, fault finding and rectification Technical Specifications: Torque specifications, wiring schematics, detailed illustrations and diagrams, part diagrams Special Tools: Manual lists required service tools for specific procedures, such as engine assembly tools, suspension tools, and diagnostic equipment. Parts Diagrams: Provides visual part diagrams for all major assemblies, crucial for identification and ordering correct replacement components. Technical Depth Depth: Comprehensive diagnostic and repair procedures, suitable for both do-it-yourselfers and experienced mechanics Wiring Diagrams: Includes detailed wiring harnesses and electrical parts diagrams for TC, TXC, TE (USA), and TE/SMR models. 📊 Manual Specifications File Format Quality: High quality, fully searchable PDF Print Quality Printability: Printable pages, zoomable for detailed viewing Binding Type Binding: Not applicable (Digital Download) Paper Type Paper Type: Not applicable (Digital Download) Completeness Completeness: 100% complete and intact, no missing/corrupt pages/sections ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke (likely SOHC, though specific details vary by model displacement) Cooling System: Liquid-cooled (radiator and fan system typical for these models) Ignition System: Electronic ignition (details on CDI unit and components provided) Performance Displacement Range: 250cc to 510cc (covering TE250, TE310, TXC250, TC450, TXC450, SMR450, TC510, TE450, TE510, TXC510, SMR510) Fuel System Carburetion Or Injection: Carburetor (Keihin for TC/TXC models), Throttle Body (Mikuni for TE/SMR models) - specific details would be in manual 🔧 Transmission Standard Transmission Type: 6-speed manual gearbox (typical for these models) Optional Optional Features: Not applicable for 2009 model year Features Clutch Type: Hydraulic actuation, wet multi-plate clutch (typical) 📐 Dimensions Exterior Body Style: Off-road (Motocross/Enduro) and Supermoto configurations Weights Dry Weight Range: Varies by model, typically between 110-125 kg (242-275 lbs) for 2009 models 🛡️ Safety Features Ratings Safety Standards: Not applicable for off-road competition motorcycles in the same way as street vehicles; adherence to FIM standards for competition may apply. Active Features Braking System: Hydraulic disc brakes front and rear. Specific caliper and rotor sizes detailed within the manual. Passive Features Frame Construction: Chromoly steel frame (typical for these models) 💡 Technology Features Infotainment Features: Basic digital instrumentation including speedometer, odometer, trip meter, and engine hour meter. No advanced infotainment systems. Driver Assistance Features: Not applicable. Focus is on rider control...
Cooling System, Air Filter, Frame, Foot Rests, Front Fork Assembly (TE/SMR), Front Fork Assembly (TC/TXC), Rear Swing Arm, Rear Shock Absorber, Rear Suspension Linkage, Handlebar and Controls, Rear Hydraulic Brake, Front Hydraulic Brake (TE/TC/TXC), Front Hydraulic Brake (SMR), Front Wheel (TE/TC/TXC), Front Wheel (SMR), Rear Wheel
Electrical And Bodywork:
Digital Instrument, Blinkers, Horn (TE/SMR), Main Wiring Harness, Electrical Parts (TC/TXC/TE-USA), Main Wiring Harness, Lights, Electrical Parts (TE-SMR), Side Panels, Fenders, Seat, Plate Holder, Gas Tank, Panels, Exhaust System (TE/TC/TXC), Exhaust System (SMR), Transfer (TE - color code G), Transfer (TC/TXC - color code G), Transfer (SMR - color code G), Canister (TE-SMR / USA)
Exhaust Systems:
Covers both standard TE/TC/TXC exhaust systems and specific SMR exhaust systems, likely detailing mounting, baffles, and any necessary heat shielding.
Procedures Included
Repair And Rebuild:
Complete tear down and rebuild procedures, detailed step-by-step instructions based on complete disassembly
Maintenance:
Routine maintenance, service schedules, fluid checks and changes
Troubleshooting:
Diagnostic procedures, fault finding and rectification
Technical Specifications:
Torque specifications, wiring schematics, detailed illustrations and diagrams, part diagrams
Special Tools:
Manual lists required service tools for specific procedures, such as engine assembly tools, suspension tools, and diagnostic equipment.
Parts Diagrams:
Provides visual part diagrams for all major assemblies, crucial for identification and ordering correct replacement components.
Technical Depth
Depth:
Comprehensive diagnostic and repair procedures, suitable for both do-it-yourselfers and experienced mechanics
Wiring Diagrams:
Includes detailed wiring harnesses and electrical parts diagrams for TC, TXC, TE (USA), and TE/SMR models.
📊 Manual Specifications
File Format
Quality:
High quality, fully searchable PDF
Print Quality
Printability:
Printable pages, zoomable for detailed viewing
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper Type:
Not applicable (Digital Download)
Completeness
Completeness:
100% complete and intact, no missing/corrupt pages/sections
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke (likely SOHC, though specific details vary by model displacement)
Cooling System:
Liquid-cooled (radiator and fan system typical for these models)
Ignition System:
Electronic ignition (details on CDI unit and components provided)
Off-road (Motocross/Enduro) and Supermoto configurations
Weights
Dry Weight Range:
Varies by model, typically between 110-125 kg (242-275 lbs) for 2009 models
🛡️ Safety Features
Ratings
Safety Standards:
Not applicable for off-road competition motorcycles in the same way as street vehicles; adherence to FIM standards for competition may apply.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Specific caliper and rotor sizes detailed within the manual.
Passive Features
Frame Construction:
Chromoly steel frame (typical for these models)
💡 Technology Features
Infotainment
Features:
Basic digital instrumentation including speedometer, odometer, trip meter, and engine hour meter. No advanced infotainment systems.
Driver Assistance
Features:
Not applicable. Focus is on rider control and mechanical performance.
Connectivity
Features:
Not applicable. Primarily mechanical and basic electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10-15 engine hours or annually, as detailed in the manual.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions (every few rides), as per manual guidance.
Fluid Specifications
Engine Oil Type:
Full synthetic 4-stroke motorcycle oil, SAE 10W-50 or 15W-50 typically recommended (verify specific viscosity and API rating in manual).
Coolant Type:
Ethylene glycol-based coolant mixed with distilled water (50/50 ratio) recommended.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid (verify specific type and DOT rating in manual).
Transmission Oil Type:
SAE 75W/90 or SAE 80W/90 gear oil (verify specific type and API rating in manual).
Known Issues
Common Wear Items:
Clutch plates, piston rings, valve guides, wheel bearings, chain and sprockets are common wear items on high-performance off-road motorcycles.
Electrical Connections:
Corrosion or loose connections in off-road environments can sometimes affect lighting or ignition systems.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles has a long history dating back to 1903, known for its off-road and motorsport expertise.
Model Evolution
Evolution 2009:
The 2009 models represent a refinement of Husqvarna's performance off-road and supermoto platforms, building on previous generations with updated components and tuning.
Production
Manufacturing Origin:
Italy (prior to acquisition by BMW)
🏆 Awards & Recognition
Recognitions
Motorsport Achievements:
Husqvarna motorcycles have a strong racing pedigree across various off-road disciplines, contributing to their performance reputation.
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