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2010 Arctic Cat 400 TRV 550 FIS/TRV 650 FIS 700 FIS/TBX/TRV Thundercat 1000 TRV Cruiser Mud Pro ATV Workshop Service Repair Manual

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This manual covers the 2010 TRV Series ATVs, including the 400 TRV, 550 FIS TRV, 650 FIS TRV, 700 FIS TRV, TBX, TRV Thundercat 1000, TRV Cruiser, and Mud Pro models. Engineered for versatility, these utility ATVs are designed for recreational riders, farmers, hunters, utility workers, and off-road enthusiasts. The TRV designation highlights their suitability for touring and two-up riding, offering a robust platform for a wide range of tasks and terrains. The legacy in powersports is evident in the quality and performance of these machines, which were typically manufactured in Thief River Falls, Minnesota. This comprehensive factory service and repair workshop manual provides detailed information for all aspects of maintenance, repair, and troubleshooting. It covers powertrain, chassis and suspension, electrical and ignition systems, fuel and exhaust, and body and trim. Key procedures include routine maintenance, diagnostic troubleshooting, component replacement, and technical adjustments. With extensive detail and hundreds of illustrations, this manual is an essential resource for owners and technicians seeking to maintain and repair their 2010 TRV Series ATVs effectively. 🏷️ Basic Information Identification Make: Arctic Cat Model: TRV Series ATVs Model Variants Covered: 400 TRV, 550 FIS TRV, 650 FIS TRV, 700 FIS TRV, TBX, TRV Thundercat 1000, TRV Cruiser, Mud Pro Year: 2010 Codes Vin Decoder Start Year: 2010 👋 Introduction Market Position Category: Utility ATV Target Audience: Recreational riders, farmers, hunters, utility workers, and off-road enthusiasts. Competitive Analysis Key Competitors 2010: Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Kawasaki Brute Force. Key Features Versatility: Designed for a wide range of tasks and terrains, from trail riding to hauling and utility work. Two Up Riding: TRV designation indicates 'Touring/Recreational Vehicle' and often includes features for two-up riding (e.g., extended seats, passenger footpegs). Trim Levels: Various trims (Mud Pro, Cruiser) offer specialized features for specific applications. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance for all listed 2010 Arctic Cat TRV Series ATVs. Secondary Coverage: Troubleshooting, diagnostics, electrical systems, component replacement, and technical specifications. Page Count Estimated Pages: Very High (Exact count not specified, but described as highly detailed with hundreds of photos/illustrations). Manual Type Type: Factory Service and Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (all variants), Transmission (CVT, differentials), Driveshafts, Axles, Final Drive. Chassis And Suspension: Frame, Suspension (Front & Rear A-arms, shocks, springs), Steering, Brakes (Hydraulic disc, ABS where applicable), Wheels, Tires. Electrical And Ignition: Ignition system, Starting system, Charging system, Lighting, Instruments, Wiring diagrams, ECU, Sensors. Fuel And Exhaust: Fuel injection system (EFI), Fuel pump, Fuel tank, Carburetors (if applicable to specific models), Exhaust system. Body And Trim: Body panels, Seat, Handlebars, Racks, Fenders, Storage compartments. Procedures Included Maintenance: Oil changes, Filter replacements, Spark plug service, Brake fluid flush, Coolant checks, Chain/belt adjustments, Lubrication points. Troubleshooting: Diagnostic procedures for common and uncommon issues, error code interpretation, symptom-based troubleshooting guides. Repair And Rebuild: Complete disassembly and reassembly instructions for all major components, engine rebuilds, transmission overhauls, suspension repairs. Technical Adjustments: Carburetor tuning (if applicable), Valve clearance adjustment, Ignition timing (if adjustable), Throttle cable adjustment. Technical Depth Depth: Extensive and detailed, suitable for both novice DIYers and experienced professional mechanics. Covers everything from basic checks to complete engine rebuilds and electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable, facilitating quick access to information. Print Quality Printability: All pages are printable. Resolution: High resolution, ensuring clarity of illustrations and text. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, SOHC V-twin (for 1000), Single-cylinder (for 400, 550, 650, 700). Engine Displacement 400: Approx. 375cc - 400cc Engine Displacement 550: Approx. 545cc Engine Displacement 650: Approx. 650cc Engine Displacement 700: Approx. 695cc Engine Displacement 1000: Approx. 951cc (Thundercat) Performance Horsepower Range: Varies by engine size, typically 30-60+ HP. Torque Range: Varies by engine size, optimized for low-end grunt. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) for most models, potentially carburetor on some base 400 models (manual will confirm). Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) with engine braking. Optional Gear Selection: High, Low, Neutral, Reverse, Park. Features Drive Modes: 2WD/4WD selectable (often with Electronic Power Steering - EPS on higher trims), often with front differential lock. 📐 Dimensions Exterior Length: Varies by model, typically 80-85 inches. Width: Varies by model, typically 46-50 inches. Height: Varies by model, typically 46-50 inches. Weights Dry Weight: Varies significantly by model and engine, typically 600-750 lbs. Towing Capacity: Typically 1050 lbs. Rack Capacity Front: Typically 100 lbs. Rack Capacity Rear: Typically 200 lbs. 🛡️ Safety Features Ratings Safety Standards: Designed to meet applicable industry safety standards for ATVs. Active Features Braking System: Hydraulic disc brakes front and rear, providing strong...
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2010 Arctic Cat 400 TRV 550 FIS/TRV 650 FIS 700 FIS/TBX/TRV Thundercat 1000 TRV Cruiser Mud Pro ATV Workshop Service Repair Manual2010 Arctic Cat 400 TRV 550 FIS/TRV 650 FIS 700 FIS/TBX/TRV Thundercat 1000 TRV Cruiser Mud Pro ATV Workshop Service Repair Manual2010 Arctic Cat 400 TRV 550 FIS/TRV 650 FIS 700 FIS/TBX/TRV Thundercat 1000 TRV Cruiser Mud Pro ATV Workshop Service Repair Manual2010 Arctic Cat 400 TRV 550 FIS/TRV 650 FIS 700 FIS/TBX/TRV Thundercat 1000 TRV Cruiser Mud Pro ATV Workshop Service Repair Manual
This manual covers the 2010 TRV Series ATVs, including the 400 TRV, 550 FIS TRV, 650 FIS TRV, 700 FIS TRV, TBX, TRV Thundercat 1000, TRV Cruiser, and Mud Pro models. Engineered for versatility, these utility ATVs are designed for recreational riders, farmers, hunters, utility workers, and off-road enthusiasts. The TRV designation highlights their suitability for touring and two-up riding, offering a robust platform for a wide range of tasks and terrains. The legacy in powersports is evident in the quality and performance of these machines, which were typically manufactured in Thief River Falls, Minnesota. This comprehensive factory service and repair workshop manual provides detailed information for all aspects of maintenance, repair, and troubleshooting. It covers powertrain, chassis and suspension, electrical and ignition systems, fuel and exhaust, and body and trim. Key procedures include routine maintenance, diagnostic troubleshooting, component replacement, and technical adjustments. With extensive detail and hundreds of illustrations, this manual is an essential resource for owners and technicians seeking to maintain and repair their 2010 TRV Series ATVs effectively.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
TRV Series ATVs
Model Variants Covered:
400 TRV, 550 FIS TRV, 650 FIS TRV, 700 FIS TRV, TBX, TRV Thundercat 1000, TRV Cruiser, Mud Pro
Year:
2010
Codes
Vin Decoder Start Year:
2010
👋 Introduction
Market Position
Category:
Utility ATV
Target Audience:
Recreational riders, farmers, hunters, utility workers, and off-road enthusiasts.
Competitive Analysis
Key Competitors 2010:
Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Kawasaki Brute Force.
Key Features
Versatility:
Designed for a wide range of tasks and terrains, from trail riding to hauling and utility work.
Two Up Riding:
TRV designation indicates 'Touring/Recreational Vehicle' and often includes features for two-up riding (e.g., extended seats, passenger footpegs).
Trim Levels:
Various trims (Mud Pro, Cruiser) offer specialized features for specific applications.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance for all listed 2010 Arctic Cat TRV Series ATVs.
Secondary Coverage:
Troubleshooting, diagnostics, electrical systems, component replacement, and technical specifications.
Page Count
Estimated Pages:
Very High (Exact count not specified, but described as highly detailed with hundreds of photos/illustrations).
Manual Type
Type:
Factory Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (all variants), Transmission (CVT, differentials), Driveshafts, Axles, Final Drive.
Chassis And Suspension:
Frame, Suspension (Front & Rear A-arms, shocks, springs), Steering, Brakes (Hydraulic disc, ABS where applicable), Wheels, Tires.
Electrical And Ignition:
Ignition system, Starting system, Charging system, Lighting, Instruments, Wiring diagrams, ECU, Sensors.
Fuel And Exhaust:
Fuel injection system (EFI), Fuel pump, Fuel tank, Carburetors (if applicable to specific models), Exhaust system.
Body And Trim:
Body panels, Seat, Handlebars, Racks, Fenders, Storage compartments.
Procedures Included
Maintenance:
Oil changes, Filter replacements, Spark plug service, Brake fluid flush, Coolant checks, Chain/belt adjustments, Lubrication points.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, error code interpretation, symptom-based troubleshooting guides.
Repair And Rebuild:
Complete disassembly and reassembly instructions for all major components, engine rebuilds, transmission overhauls, suspension repairs.
Technical Adjustments:
Carburetor tuning (if applicable), Valve clearance adjustment, Ignition timing (if adjustable), Throttle cable adjustment.
Technical Depth
Depth:
Extensive and detailed, suitable for both novice DIYers and experienced professional mechanics. Covers everything from basic checks to complete engine rebuilds and electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable, facilitating quick access to information.
Print Quality
Printability:
All pages are printable.
Resolution:
High resolution, ensuring clarity of illustrations and text.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, SOHC V-twin (for 1000), Single-cylinder (for 400, 550, 650, 700).
Engine Displacement 400:
Approx. 375cc - 400cc
Engine Displacement 550:
Approx. 545cc
Engine Displacement 650:
Approx. 650cc
Engine Displacement 700:
Approx. 695cc
Engine Displacement 1000:
Approx. 951cc (Thundercat)
Performance
Horsepower Range:
Varies by engine size, typically 30-60+ HP.
Torque Range:
Varies by engine size, optimized for low-end grunt.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) for most models, potentially carburetor on some base 400 models (manual will confirm).
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with engine braking.
Optional
Gear Selection:
High, Low, Neutral, Reverse, Park.
Features
Drive Modes:
2WD/4WD selectable (often with Electronic Power Steering - EPS on higher trims), often with front differential lock.
📐 Dimensions
Exterior
Length:
Varies by model, typically 80-85 inches.
Width:
Varies by model, typically 46-50 inches.
Height:
Varies by model, typically 46-50 inches.
Weights
Dry Weight:
Varies significantly by model and engine, typically 600-750 lbs.
Towing Capacity:
Typically 1050 lbs.
Rack Capacity Front:
Typically 100 lbs.
Rack Capacity Rear:
Typically 200 lbs.
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet applicable industry safety standards for ATVs.
Active Features
Braking System:
Hydraulic disc brakes front and rear, providing strong stopping power.
Engine Braking:
CVT system provides inherent engine braking for controlled descents.
Suspension Travel:
Independent front and rear suspension provides stability and shock absorption.
Passive Features
Roll Over Protection:
No inherent ROPS structure as standard on most ATVs; emphasis on rider skill and caution.
Lighting:
Headlights, taillight, and brake light for visibility.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display with speedometer, odometer, trip meter, fuel gauge, clock, and indicator lights.
Driver Assistance
Eps Availability:
Electronic Power Steering (EPS) was available on some 2010 models (e.g., higher-end TRV variants), significantly reducing steering effort.
Connectivity
Charging Port:
Often includes a 12V accessory outlet for charging devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/hour intervals (typically every 100-250 hours or 6-12 months).
Air Filter Cleaning:
Frequent checks and cleaning recommended, especially in dusty conditions.
Spark Plug Replacement:
Refer to manual for intervals (often 12-24 months or specific hours).
Fluid Specifications
Engine Oil Type:
Typically SAE 0W-40 or 10W-40 Synthetic ATV oil. Manual specifies exact grade and API service classification.
Engine Oil Capacity:
Varies by model (e.g., ~2.5-3.5 quarts). Manual will provide exact capacity.
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (manual will confirm exact type).
Transmission Fluid Type:
CVT transmission fluid or specific Arctic Cat trans fluid (manual is essential here).
Known Issues
Common Wear Items:
Brake pads, tires, drive belts (CVT), suspension bushings, ball joints.
Potential Issues:
EFI sensor issues, starter solenoid failures, occasional radiator leaks (depending on model/usage). Manual provides troubleshooting for these.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat (Textron Specialized Vehicles).
Legacy:
Arctic Cat has a long history in powersports, particularly with snowmobiles and ATVs.
Model Evolution
Trv Series Development:
The TRV series was developed to enhance the utility and comfort of Arctic Cat ATVs, particularly for recreational and touring purposes, including two-up riding.
Production
Production Location:
Typically manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2010 models are not widely publicized, but Arctic Cat ATVs consistently receive positive reviews for performance and utility.
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