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Harley Davidson FLHTCUTG Tri Glide Ultra Classic Complete Workshop Service Repair Manual 2010

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCUTG Tri Glide Ultra Classic Year: 2010 Codes Internal Model Code: TG 👋 Introduction Market Position Market Segment: Premium Grand American Touring Trike Competitive Analysis Competitors At Time: Limited direct competition for factory-built trikes in 2010, but aftermarket conversions existed Key Features Vehicle Platform: Based on Harley-Davidson Touring platform with a purpose-built trike rear-end Manual Value Proposition: Enables significant cost savings on maintenance and repairs through DIY procedures Manual Usability: Easy-to-follow step-by-step instructions with accompanying pictures 📋 Manual Details Coverage Areas Primary Coverage: Complete Service & Repair Procedures Secondary Coverage: A-Z Service and Repair Page Count Estimated Page Count: Extensive (specific number not provided, but described as 'Complete') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Yes, all aspects of servicing and repair Transmission: Yes, all aspects of servicing and repair Drivetrain: Yes, all aspects of servicing and repair Electrical System: Yes, all aspects of servicing and repair Fuel System: Yes, all aspects of servicing and repair Cooling System: Yes, all aspects of servicing and repair Braking System: Yes, all aspects of servicing and repair Suspension System: Yes, all aspects of servicing and repair Chassis And Frame: Yes, all aspects of servicing and repair Bodywork And Fairings: Yes, all aspects of servicing and repair Instruments And Controls: Yes, all aspects of servicing and repair Lighting System: Yes, all aspects of servicing and repair Diagnostic Procedures: Yes, troubleshooting and diagnostics Procedures Included Routine Maintenance: Yes, including fluid changes, filter replacements, and inspections Component Overhaul: Yes, detailed rebuild procedures for major components Troubleshooting: Yes, step-by-step diagnostic guides for common and uncommon issues Adjustments: Yes, clutch, throttle, brakes, etc. Wiring Diagrams: Implied by comprehensive electrical system coverage Specifications And Tolerances: Yes, critical for accurate repairs Technical Depth Depth: Comprehensive, covering all service and repair procedures from basic to advanced 📊 Manual Specifications File Format Format Details: Digital PDF, compatible with all PC & MAC computers, tablets, and mobile phones via Adobe Reader Print Quality Printability: Printable by page, chapter, or entire manual Binding Type Binding Type: N/A (Downloadable) Paper Type Paper Type: N/A (Downloadable) Software Requirements Required Software: Adobe Reader (free download if not installed) ⚙️ Engine Specifications Primary Engine Engine Family: Twin Cam 103 Engine Type: Air-cooled, V-twin, Pushrod Actuated, 4-stroke Displacement: 103 cubic inches (1690 cc) Performance Bore X Stroke: 3.875 in. x 4.380 in. (98.4 mm x 111.3 mm) Compression Ratio: 9.2:1 Torque Rating: Approx. 105 ft-lbs (142 Nm) at 3500 RPM (typical for Twin Cam 103) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 87 octane 🔧 Transmission Standard Type: 6-Speed Cruise Drive Optional Optional Transmissions: N/A (Standard configuration) Features Clutch Type: Clutched, cable-actuated, 9-plate, wet Final Drive: Belt 📐 Dimensions Exterior Length: Approx. 108.8 inches (2763.5 mm) Width: Approx. 55.9 inches (1420 mm) Height: Approx. 62.6 inches (1590 mm) Weights Dry Weight: Approx. 1220 lbs (553.4 kg) Gross Vehicle Weight Rating Gvwr: Approx. 2100 lbs (952.5 kg) Cargo Cargo Capacity: Significant integrated storage in rear trunk and saddlebags 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle/Trike specific regulations apply, not typical automotive crash tests) Active Features Braking System: Linked, 4-piston calipers front and rear, disc brakes Parking Brake: Yes, integrated system Passive Features Lighting: Full LED lighting package (headlight, taillights, turn signals) 💡 Technology Features Infotainment Audio System: Integrated premium audio system with CB radio, weather band, AM/FM, and CD player Display: Analog gauges with LCD information display Driver Assistance Cruise Control: Standard electronic cruise control Connectivity Auxiliary Input: Yes, for external audio devices 🔧 Maintenance Service Intervals Initial Service: Typically at 1,000 miles (1600 km) Subsequent Service: Typically every 5,000 miles (8,000 km) or 12 months, whichever comes first Fluid Specifications Engine Oil: Harley-Davidson SYN3 Full Synthetic SAE 20W-50 or equivalent (check manual for exact spec) Transmission Oil: Harley-Davidson Transmission Oil SAE 75W-90 or SYN3 Full Synthetic (check manual for exact spec) Primary Chain Case Fluid: Harley-Davidson Primary Chaincase Lubricant or SYN3 Full Synthetic (check manual for exact spec) Brake Fluid: DOT 4 (check manual for specific type and flushing interval) Known Issues Common Wear Items: Tires, brake pads, clutch plates, spark plugs Potential Electrical Issues: Can include stator, regulator, or battery issues, common on many motorcycles with age 📚 Vehicle History Brand Heritage Brand History: Harley-Davidson, founded 1903, renowned for V-twin motorcycles and long-distance touring Model Evolution Tri Glide Introduction: The Tri Glide Ultra Classic was introduced for the 2009 model year, representing Harley-Davidson's first factory-produced three-wheeled motorcycle Production Manufacturing Location: York, Pennsylvania, USA 🏆 Awards & Recognition Recognitions Model Recognition: The Tri Glide Ultra Classic was well-received by riders seeking the comfort and stability of a three-wheeled motorcycle with the classic Harley-Davidson touring experience.
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Harley Davidson FLHTCUTG Tri Glide Ultra Classic Complete Workshop Service Repair Manual 2010
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCUTG Tri Glide Ultra Classic
Year:
2010
Codes
Internal Model Code:
TG
👋 Introduction
Market Position
Market Segment:
Premium Grand American Touring Trike
Competitive Analysis
Competitors At Time:
Limited direct competition for factory-built trikes in 2010, but aftermarket conversions existed
Key Features
Vehicle Platform:
Based on Harley-Davidson Touring platform with a purpose-built trike rear-end
Manual Value Proposition:
Enables significant cost savings on maintenance and repairs through DIY procedures
Manual Usability:
Easy-to-follow step-by-step instructions with accompanying pictures
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service & Repair Procedures
Secondary Coverage:
A-Z Service and Repair
Page Count
Estimated Page Count:
Extensive (specific number not provided, but described as 'Complete')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Yes, all aspects of servicing and repair
Transmission:
Yes, all aspects of servicing and repair
Drivetrain:
Yes, all aspects of servicing and repair
Electrical System:
Yes, all aspects of servicing and repair
Fuel System:
Yes, all aspects of servicing and repair
Cooling System:
Yes, all aspects of servicing and repair
Braking System:
Yes, all aspects of servicing and repair
Suspension System:
Yes, all aspects of servicing and repair
Chassis And Frame:
Yes, all aspects of servicing and repair
Bodywork And Fairings:
Yes, all aspects of servicing and repair
Instruments And Controls:
Yes, all aspects of servicing and repair
Lighting System:
Yes, all aspects of servicing and repair
Diagnostic Procedures:
Yes, troubleshooting and diagnostics
Procedures Included
Routine Maintenance:
Yes, including fluid changes, filter replacements, and inspections
Component Overhaul:
Yes, detailed rebuild procedures for major components
Troubleshooting:
Yes, step-by-step diagnostic guides for common and uncommon issues
Adjustments:
Yes, clutch, throttle, brakes, etc.
Wiring Diagrams:
Implied by comprehensive electrical system coverage
Specifications And Tolerances:
Yes, critical for accurate repairs
Technical Depth
Depth:
Comprehensive, covering all service and repair procedures from basic to advanced
📊 Manual Specifications
File Format
Format Details:
Digital PDF, compatible with all PC & MAC computers, tablets, and mobile phones via Adobe Reader
Print Quality
Printability:
Printable by page, chapter, or entire manual
Binding Type
Binding Type:
N/A (Downloadable)
Paper Type
Paper Type:
N/A (Downloadable)
Software Requirements
Required Software:
Adobe Reader (free download if not installed)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Twin Cam 103
Engine Type:
Air-cooled, V-twin, Pushrod Actuated, 4-stroke
Displacement:
103 cubic inches (1690 cc)
Performance
Bore X Stroke:
3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.2:1
Torque Rating:
Approx. 105 ft-lbs (142 Nm) at 3500 RPM (typical for Twin Cam 103)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
🔧 Transmission
Standard
Type:
6-Speed Cruise Drive
Optional
Optional Transmissions:
N/A (Standard configuration)
Features
Clutch Type:
Clutched, cable-actuated, 9-plate, wet
Final Drive:
Belt
📐 Dimensions
Exterior
Length:
Approx. 108.8 inches (2763.5 mm)
Width:
Approx. 55.9 inches (1420 mm)
Height:
Approx. 62.6 inches (1590 mm)
Weights
Dry Weight:
Approx. 1220 lbs (553.4 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 2100 lbs (952.5 kg)
Cargo
Cargo Capacity:
Significant integrated storage in rear trunk and saddlebags
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle/Trike specific regulations apply, not typical automotive crash tests)
Active Features
Braking System:
Linked, 4-piston calipers front and rear, disc brakes
Parking Brake:
Yes, integrated system
Passive Features
Lighting:
Full LED lighting package (headlight, taillights, turn signals)
💡 Technology Features
Infotainment
Audio System:
Integrated premium audio system with CB radio, weather band, AM/FM, and CD player
Display:
Analog gauges with LCD information display
Driver Assistance
Cruise Control:
Standard electronic cruise control
Connectivity
Auxiliary Input:
Yes, for external audio devices
🔧 Maintenance
Service Intervals
Initial Service:
Typically at 1,000 miles (1600 km)
Subsequent Service:
Typically every 5,000 miles (8,000 km) or 12 months, whichever comes first
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 Full Synthetic SAE 20W-50 or equivalent (check manual for exact spec)
Transmission Oil:
Harley-Davidson Transmission Oil SAE 75W-90 or SYN3 Full Synthetic (check manual for exact spec)
Primary Chain Case Fluid:
Harley-Davidson Primary Chaincase Lubricant or SYN3 Full Synthetic (check manual for exact spec)
Brake Fluid:
DOT 4 (check manual for specific type and flushing interval)
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates, spark plugs
Potential Electrical Issues:
Can include stator, regulator, or battery issues, common on many motorcycles with age
📚 Vehicle History
Brand Heritage
Brand History:
Harley-Davidson, founded 1903, renowned for V-twin motorcycles and long-distance touring
Model Evolution
Tri Glide Introduction:
The Tri Glide Ultra Classic was introduced for the 2009 model year, representing Harley-Davidson's first factory-produced three-wheeled motorcycle
Production
Manufacturing Location:
York, Pennsylvania, USA
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Tri Glide Ultra Classic was well-received by riders seeking the comfort and stability of a three-wheeled motorcycle with the classic Harley-Davidson touring experience.
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