The 2010 KLX250SA is a versatile dual-sport motorcycle designed for both on-road commuting and off-road adventures. Known for its lightweight maneuverability and robust engine, this model offers a balanced performance that appeals to a wide range of riders. The extensive off-road heritage is evident in the KLX250SA's durable construction and reliable performance, making it a capable companion for exploring diverse terrains. Its design prioritizes usability and a comfortable riding experience, whether navigating city streets or tackling trails. This comprehensive workshop service repair manual provides factory-level technical detail for the 2010 KLX250SA. It covers all essential aspects of maintenance, repair, and troubleshooting for every major system, including the engine, fuel system, transmission, brakes, suspension, and electrical components. With step-by-step procedures, detailed specifications, and clear wiring diagrams, this manual is an indispensable resource for owners and technicians aiming to keep the KLX250SA in optimal condition and ensure its longevity. 🏷️ Basic Information Identification Make: Kawasaki Model: KLX250SA Year: 2010 Motorcycle Type: Dual-Sport / Off-Road Generation Generation Code: KLX250 (SF/S/D-Tracker) 👋 Introduction Market Position Segment: Lightweight dual-sport motorcycle, popular for trail riding, commuting, and light off-road use Competitive Analysis Competitors: Honda CRF250L, Yamaha WR250R, Suzuki DR-Z250 Key Features Versatility: Capable on both pavement and unpaved roads, offering a balance of performance and usability Reliability: Known for its robust engine and durable construction, common in Kawasaki's off-road lineage Maneuverability: Lightweight chassis and manageable power delivery contribute to excellent handling 📋 Manual Details Coverage Areas Coverage Scope: Complete Factory Service Repair Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but implied to be comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full disassembly, assembly, tuning, troubleshooting, specifications Fuel System: Carburetor (CVK34), fuel pump, fuel lines, fuel tank maintenance and repair Ignition System: CDI, spark plug, ignition coils, timing Cooling System: Liquid cooling system, radiator, fan, coolant specifications Transmission: Clutch, gearbox, shift drum, internal components, lubrication, troubleshooting Drivetrain: Chain drive, sprockets, maintenance and replacement procedures Chassis Frame: Frame inspection, alignment, related components Suspension Front: Telescopic front fork, damping adjustment, oil change, seal replacement, troubleshooting Suspension Rear: Uni-Trak rear suspension, shock absorber, linkage components, adjustment, maintenance Brakes Front: Hydraulic disc brake, caliper, master cylinder, brake pads, fluid, bleeding, rotor specifications Brakes Rear: Hydraulic disc brake, caliper, master cylinder, brake pads, fluid, bleeding, rotor specifications Wheels Tires: Wheel bearing maintenance, spoke tension, tire pressure, specifications Electrical System: Battery, charging system (stator, regulator/rectifier), lighting, starting system, wiring diagrams Instrumentation: Speedometer, tachometer, indicator lights, troubleshooting Bodywork Trim: Fairings, fenders, seat, fuel tank cover, decals, removal and installation Exhaust System: Muffler, head pipe, gaskets, inspection and repair Troubleshooting: Comprehensive diagnostic guides for all major systems, fault finding charts Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, lubrication Repair: Component disassembly, assembly, replacement, and adjustment for all major systems Rebuild: Detailed instructions for engine rebuilds, carburetor overhauls, and suspension rebuilds Diagnostics: Systematic troubleshooting steps and diagnostic flowcharts Specifications: Torque values, clearances, fluid capacities, electrical specifications, measurements Wiring Diagrams: Complete and detailed electrical system schematics Technical Depth Depth: Factory-level technical detail for professional mechanics and advanced DIY enthusiasts Detail Level: Includes step-by-step procedures, exploded diagrams, and troubleshooting charts 📊 Manual Specifications File Format Format Details: Searchable PDF, allowing easy navigation and printing of specific pages or the entire manual Print Quality Quality: High-resolution scans, ensuring clarity of text and diagrams Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, DOHC, 4-valve, Single-cylinder Displacement: 249 cc (250cc class) Bore X Stroke: 72.0 mm x 61.2 mm (typical for this generation) Compression Ratio: 11.0:1 (typical) Performance Horsepower: Approximately 22-24 HP @ 7,500 RPM (Estimate based on model year and configuration) Torque: Approximately 16-18 lb-ft @ 6,500 RPM (Estimate based on model year and configuration) Fuel System Carburetor: Keihin CVK34 with Accelerator Pump Fuel Capacity: Approx. 2.5 - 3.0 gallons (7.7 - 11.0 Liters) depending on sub-model Lubrication Oil Capacity With Filter: Approx. 1.6 - 1.8 Liters (Consult manual for exact specification) Engine Oil Type: API SG or SH, SAE 10W-40 motorcycle specific oil (Consult manual for exact specification) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmission: N/A Features Clutch Type: Wet, multi-disc Final Drive: Sealed chain 📐 Dimensions Exterior Length: Approx. 85.2 inches (2165 mm) (Varies slightly by sub-model) Width: Approx. 33.5 inches (850 mm) (Varies slightly by sub-model) Height: Approx. 45.7 inches (1160 mm) (Varies slightly by sub-model) Wheelbase: Approx. 56.7 inches (1440 mm) Ground Clearance: Approx. 11.0 inches (280 mm) Weights Curb Weight: Approx. 291 lbs (132 kg) (Varies slightly by sub-model) Gross Vehicle Weight Rating: Not explicitly specified, but typically around 350-400 lbs Front Tire Size: 80/100-21 M/C 51P (Typical for KLX250S) Rear Tire Size: 100/100-18...