Kawasaki KLX250VA 2010 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: KLX250VA Year: 2010 Variant: KLX250VA (Specific trim details not provided in product info, assumed standard model) Codes Manual Product Code: KLX250VA2010PDF 👋 Introduction Market Position Segment: Dual-sport / Enduro motorcycle Target Audience: Riders seeking a capable off-road machine with street-legal capabilities, and owners requiring detailed technical information for maintenance and repair. Competitive Analysis Competitors: Honda CRF250L, Yamaha WR250R, Suzuki DR-Z250 (within its segment and displacement class) Key Features Vehicle Attributes: Lightweight, versatile, capable on and off-road, suitable for commuting and trail riding. Manual Value Proposition: Provides essential, authoritative information to maintain and repair the KLX250VA, empowering owners and reducing reliance on potentially less knowledgeable third-party resources. 📋 Manual Details Coverage Areas Coverage: Complete official factory service repair manual Page Count Page Count: Hundreds of pages (exact number not specified, typical for full service manuals) Manual Type Manual Type: Factory Service Repair Manual Language Language: English (presumed for a factory manual marketed in English speaking regions) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine assembly, disassembly, inspection, repair, tuning, specifications, lubrication, cooling system, fuel system (carburetor/injection details based on model year specifics), ignition system, exhaust system Transmission: Clutch operation, transmission assembly/disassembly, gear selection, lubrication, maintenance, troubleshooting Chassis: Frame, suspension (front forks, rear shock), steering system, wheel and tire inspection and replacement, braking system (hydraulic front and rear, including caliper and master cylinder service), chain and sprockets Electrical: Wiring diagrams, lighting system (headlight, taillight, turn signals), battery, charging system (stator, regulator/rectifier), starting system (starter motor, starter clutch), ignition system, instrumentation, diagnostic codes (if applicable) Bodywork And Fittings: Fairings, body panels, seat, fuel tank removal/installation, fenders, levers, footpegs, mirrors, luggage mounting points Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements (air, oil), spark plug replacement, chain adjustment, brake fluid changes, tire pressure checks, valve clearance checks/adjustments Troubleshooting: Diagnostic charts, common problems, symptom-based troubleshooting, electrical system diagnostics, engine performance issues Repair: Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly for all major systems Torque Specifications: Torque values for all critical fasteners and assemblies Special Tools: Identification and usage of specialized tools required for specific procedures Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine rebuilds and complex electrical diagnostics. Suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF, allowing for quick information retrieval Print Quality Print Options: Printable in its entirety or by individual pages Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve single cylinder Displacement: 249 cc Bore X Stroke: 72.0 x 61.2 mm Compression Ratio: 11.0:1 Performance Horsepower: Approximately 22-24 hp (factory specification, actual may vary slightly) Torque: Approximately 16-18 lb-ft (factory specification) Fuel System Fuel Delivery: Carburetor (Keihin CVK34 - specific details will be in the manual) Fuel Type: Unleaded gasoline Fuel Capacity: Approximately 2.1 US gallons (9.5 liters) Lubrication Oil Type: SAE 10W-40 API SG or higher (confirm with manual for exact specification) Oil Capacity: Approximately 1.5 US quarts (1.4 liters) (with filter change) 🔧 Transmission Standard Transmission Type: Constant mesh, 6-speed return Clutch Type: Wet, multi-disc Final Drive: Chain drive Features Gear Ratios: Detailed gear ratios available in manual Transmission Fluid: Manual specifies internal engine oil as transmission lubricant 📐 Dimensions Exterior Length: Approx. 84.8 inches (2,155 mm) Width: Approx. 32.3 inches (820 mm) Height: Approx. 46.7 inches (1,185 mm) Wheelbase: Approx. 56.5 inches (1,435 mm) Ground Clearance: Approx. 11.2 inches (285 mm) Weights Curb Weight: Approx. 291.1 lbs (132 kg) (wet) Dry Weight: Approx. 275.6 lbs (125 kg) Load Capacity: Consult manual for specific payload ratings and luggage options 🛡️ Safety Features Ratings Safety Certifications: DOT/EPA/CARB compliant for street use (varies by region, manual will confirm) Active Features Braking System Front: 250 mm petal disc, dual-piston caliper Braking System Rear: 240 mm petal disc, dual-piston caliper ABS: Not typically available on this model year, but manual will confirm exact specifications. Passive Features Lighting: Halogen headlight, LED tail light, incandescent turn signals Tires Front: 80/100-21 M/C 51P Tires Rear: 100/100-18 M/C 59P Wheels: Spoked wheels, 21-inch front, 18-inch rear 💡 Technology Features Infotainment Infotainment System: Basic analog/digital instrument cluster (speedometer, tachometer, odometer, trip meter, fuel gauge, indicator lights). No advanced infotainment features. Driver Assistance Driver Assistance Features: None typically featured on this model. Connectivity Connectivity Options: None. Primarily a mechanical and electrical system focused motorcycle. Engine Management Ignition System: Digital CDI (Capacitor Discharge Ignition) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 km or 6 months, whichever comes first (typical recommendation, confirm with manual) Air Filter Cleaning: Every 1,000 km or 6 months (typical, adjust for dusty conditions) Valve Clearance Check: Every 12,000 km or 12 months (typical, refer to manual for...
KLX250VA (Specific trim details not provided in product info, assumed standard model)
Codes
Manual Product Code:
KLX250VA2010PDF
👋 Introduction
Market Position
Segment:
Dual-sport / Enduro motorcycle
Target Audience:
Riders seeking a capable off-road machine with street-legal capabilities, and owners requiring detailed technical information for maintenance and repair.
Competitive Analysis
Competitors:
Honda CRF250L, Yamaha WR250R, Suzuki DR-Z250 (within its segment and displacement class)
Key Features
Vehicle Attributes:
Lightweight, versatile, capable on and off-road, suitable for commuting and trail riding.
Manual Value Proposition:
Provides essential, authoritative information to maintain and repair the KLX250VA, empowering owners and reducing reliance on potentially less knowledgeable third-party resources.
📋 Manual Details
Coverage Areas
Coverage:
Complete official factory service repair manual
Page Count
Page Count:
Hundreds of pages (exact number not specified, typical for full service manuals)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (presumed for a factory manual marketed in English speaking regions)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine assembly, disassembly, inspection, repair, tuning, specifications, lubrication, cooling system, fuel system (carburetor/injection details based on model year specifics), ignition system, exhaust system
Frame, suspension (front forks, rear shock), steering system, wheel and tire inspection and replacement, braking system (hydraulic front and rear, including caliper and master cylinder service), chain and sprockets
Electrical:
Wiring diagrams, lighting system (headlight, taillight, turn signals), battery, charging system (stator, regulator/rectifier), starting system (starter motor, starter clutch), ignition system, instrumentation, diagnostic codes (if applicable)
Bodywork And Fittings:
Fairings, body panels, seat, fuel tank removal/installation, fenders, levers, footpegs, mirrors, luggage mounting points
Diagnostic charts, common problems, symptom-based troubleshooting, electrical system diagnostics, engine performance issues
Repair:
Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly for all major systems
Torque Specifications:
Torque values for all critical fasteners and assemblies
Special Tools:
Identification and usage of specialized tools required for specific procedures
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to full engine rebuilds and complex electrical diagnostics. Suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF, allowing for quick information retrieval
Print Quality
Print Options:
Printable in its entirety or by individual pages
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve single cylinder
Displacement:
249 cc
Bore X Stroke:
72.0 x 61.2 mm
Compression Ratio:
11.0:1
Performance
Horsepower:
Approximately 22-24 hp (factory specification, actual may vary slightly)
Torque:
Approximately 16-18 lb-ft (factory specification)
Fuel System
Fuel Delivery:
Carburetor (Keihin CVK34 - specific details will be in the manual)
Fuel Type:
Unleaded gasoline
Fuel Capacity:
Approximately 2.1 US gallons (9.5 liters)
Lubrication
Oil Type:
SAE 10W-40 API SG or higher (confirm with manual for exact specification)
Oil Capacity:
Approximately 1.5 US quarts (1.4 liters) (with filter change)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed return
Clutch Type:
Wet, multi-disc
Final Drive:
Chain drive
Features
Gear Ratios:
Detailed gear ratios available in manual
Transmission Fluid:
Manual specifies internal engine oil as transmission lubricant
📐 Dimensions
Exterior
Length:
Approx. 84.8 inches (2,155 mm)
Width:
Approx. 32.3 inches (820 mm)
Height:
Approx. 46.7 inches (1,185 mm)
Wheelbase:
Approx. 56.5 inches (1,435 mm)
Ground Clearance:
Approx. 11.2 inches (285 mm)
Weights
Curb Weight:
Approx. 291.1 lbs (132 kg) (wet)
Dry Weight:
Approx. 275.6 lbs (125 kg)
Load Capacity:
Consult manual for specific payload ratings and luggage options
🛡️ Safety Features
Ratings
Safety Certifications:
DOT/EPA/CARB compliant for street use (varies by region, manual will confirm)
Active Features
Braking System Front:
250 mm petal disc, dual-piston caliper
Braking System Rear:
240 mm petal disc, dual-piston caliper
ABS:
Not typically available on this model year, but manual will confirm exact specifications.
Passive Features
Lighting:
Halogen headlight, LED tail light, incandescent turn signals
Kawasaki has a long history of producing durable and performance-oriented motorcycles across various disciplines, including off-road and dual-sport.
Model Evolution
Klx Lineage:
The KLX series has been a staple for Kawasaki's off-road and dual-sport offerings, evolving over the years to incorporate new technologies and refine performance for riders seeking versatility.
Production
Manufacturing Location:
Japan (primary manufacturing location for Kawasaki motorcycles)
Production Years:
The KLX250VA model designation typically refers to specific market versions of the KLX250, which has been in production with various updates since the early 2000s.
🏆 Awards & Recognition
Recognitions
Model Awards:
No specific awards are commonly cited for this exact model year, but the KLX line generally receives positive reviews for its versatility and value.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for reliability and off-road capability in its class.
Certifications
Emissions Compliance:
EPA/CARB compliance for emissions standards (as required by market of sale, confirmed in manual).
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