Polaris Sportsman XP 850 Touring 2010 Service Repair Manual
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The Polaris Sportsman XP 850 Touring, introduced as part of the first-generation XP Series, is a high-performance All-Terrain Vehicle (ATV) designed for both recreational pursuits and utility tasks. This 2010 model is distinguished by its powerful 850cc liquid-cooled, 4-stroke DOHC Twin Cylinder engine, delivering approximately 70 horsepower, and featuring a renowned True On-Demand All-Wheel Drive system for exceptional traction. It offers a comfortable and stable ride for two occupants, boasting independent rear suspension, advanced handling, and robust braking systems, making it a premium choice in its class. This comprehensive Service Repair Manual provides detailed information for the repair, service, restoration, and maintenance of the Polaris Sportsman XP 850 Touring. Covering a wide array of systems, including engine overhaul, drivetrain, suspension, steering, electrical components, brakes, and bodywork, it offers step-by-step instructions, diagnostic procedures, and troubleshooting guides. With 384 pages of content, this English-language manual is an essential resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman XP 850 Touring Year: 2010 Vehicle Type: All-Terrain Vehicle (ATV) Codes Chassis Code: Not specified in product info Generation Generation Designation: First Generation XP Series 👋 Introduction Market Position Market Position: The Polaris Sportsman XP 850 Touring was positioned as a premium, high-performance, 2-up ATV designed for recreational riding, utility work, and long-distance comfort. It competed in the high-displacement, luxury ATV segment. Competitive Analysis Competitors: Competed with models such as the Can-Am Outlander MAX, Arctic Cat Thundercat, and Yamaha Grizzly 700. Key Features Key Features: Powerful 850cc engine, independent rear suspension (IRS), comfortable seating for two, advanced handling and braking systems, Polaris's True On-Demand AWD. 📋 Manual Details Coverage Areas Main Coverage: Repair, Service, Restoration, Maintenance, Diagnostics Page Count Page Count: 384 Manual Type Manual Type: Service Repair Manual (Factory/Workshop) Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, cylinder, piston, conrod, crankshaft, cams, valves, valve clearance, intake, exhaust, carburettor/carburetor, fuel pump, fuel injection (EFI), ignition, spark plug, magneto, coil, lubrication, oil, viscosity, bore, stroke, compression ratio, cooling system, radiator, coolant, air filter. Drivetrain Transmission: Transmission, drive train, clutch, primary reduction gear, gears, gearshift, torque specs, swinger, drive shaft. Chassis Suspension Steering: Suspension, front forks, rear suspension, struts, linkage, ski, track, handle, bars, steering, swingarm. Electrical Lighting: Electrical system, battery, starter, starter motor, charging system, stator, regulator, rectifier, switches, ignition system, lights, electronic components, error codes, PGM-FI. Brakes Wheels Tires: Brakes, brake pads, rotors, wheel, tires, tire pressure. Bodywork Plastics: Body panels, fenders, plastics, seat, hull. Procedures Included Maintenance Procedures: Scheduled maintenance, preventative maintenance, fluid changes (coolant, oil), lubrication, inspections, adjustments (idle speed, mixture screw, valve clearance). Repair Procedures: Engine rebuild, transmission repair, suspension overhaul, electrical system troubleshooting and repair, brake service, bodywork repair. Troubleshooting Diagnostics: Diagnostic procedures, troubleshooting guides, identifying and fixing problems (e.g., no spark), error code interpretation. Installation Replacement: Component installation and replacement instructions. Technical Depth Depth Of Information: Comprehensive; covers everything from basic maintenance to complete engine and transmission rebuilds. Detailed step-by-step instructions and diagnostic information. 📊 Manual Specifications File Format File Format Details: PDF. May be zipped (.zip or .rar). Requires PDF reader. May require unzipping software (WinZip, WinRAR). Print Quality Print Quality: High quality, printable pages. Illustrated with clear step-by-step instructions, diagrams, and exploded views. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke DOHC Twin Cylinder Displacement: 850 cc Performance Bore X Stroke: 93 mm x 73.3 mm Horsepower: Approx. 70 HP (factory figures) Torque: Not explicitly stated in product info, but known to be substantial for its class. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: Automatic PVT (Polaris Variable Transmission) with Engine Braking Drive Modes: 2WD/AWD (True On-Demand All-Wheel Drive) Features Gear Selection: High, Low, Neutral, Reverse, Park 📐 Dimensions Exterior Length: Approx. 85 in (215.9 cm) Width: Approx. 48 in (121.9 cm) Height: Approx. 50 in (127 cm) Weights Dry Weight: Approx. 700 lbs (317.5 kg) Payload Capacity: Not specified in product info, typically around 250-300 lbs for this class. Towing Capacity: 1500 lbs (680 kg) 🛡️ Safety Features Ratings Safety Features: Engine braking, integrated handguards, secure seating for rider and passenger, bright headlights, taillight/brake light. Active Features Active Safety: On-Demand AWD system, powerful hydraulic disc brakes, engine braking for downhill control. Passive Features Passive Safety: Ergonomic seating, footwells, durable frame construction. 💡 Technology Features Infotainment Infotainment Features: Basic instrumentation cluster (speedometer, odometer, fuel gauge, gear indicator). No advanced infotainment systems typically found on vehicles. Driver Assistance Driver Assistance: True On-Demand AWD is a key technological feature for traction management. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 100...
The Polaris Sportsman XP 850 Touring, introduced as part of the first-generation XP Series, is a high-performance All-Terrain Vehicle (ATV) designed for both recreational pursuits and utility tasks. This 2010 model is distinguished by its powerful 850cc liquid-cooled, 4-stroke DOHC Twin Cylinder engine, delivering approximately 70 horsepower, and featuring a renowned True On-Demand All-Wheel Drive system for exceptional traction. It offers a comfortable and stable ride for two occupants, boasting independent rear suspension, advanced handling, and robust braking systems, making it a premium choice in its class.
This comprehensive Service Repair Manual provides detailed information for the repair, service, restoration, and maintenance of the Polaris Sportsman XP 850 Touring. Covering a wide array of systems, including engine overhaul, drivetrain, suspension, steering, electrical components, brakes, and bodywork, it offers step-by-step instructions, diagnostic procedures, and troubleshooting guides. With 384 pages of content, this English-language manual is an essential resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman XP 850 Touring
Year:
2010
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Chassis Code:
Not specified in product info
Generation
Generation Designation:
First Generation XP Series
👋 Introduction
Market Position
Market Position:
The Polaris Sportsman XP 850 Touring was positioned as a premium, high-performance, 2-up ATV designed for recreational riding, utility work, and long-distance comfort. It competed in the high-displacement, luxury ATV segment.
Competitive Analysis
Competitors:
Competed with models such as the Can-Am Outlander MAX, Arctic Cat Thundercat, and Yamaha Grizzly 700.
Key Features
Key Features:
Powerful 850cc engine, independent rear suspension (IRS), comfortable seating for two, advanced handling and braking systems, Polaris's True On-Demand AWD.
Engine rebuild, transmission repair, suspension overhaul, electrical system troubleshooting and repair, brake service, bodywork repair.
Troubleshooting Diagnostics:
Diagnostic procedures, troubleshooting guides, identifying and fixing problems (e.g., no spark), error code interpretation.
Installation Replacement:
Component installation and replacement instructions.
Technical Depth
Depth Of Information:
Comprehensive; covers everything from basic maintenance to complete engine and transmission rebuilds. Detailed step-by-step instructions and diagnostic information.
📊 Manual Specifications
File Format
File Format Details:
PDF. May be zipped (.zip or .rar). Requires PDF reader. May require unzipping software (WinZip, WinRAR).
Print Quality
Print Quality:
High quality, printable pages. Illustrated with clear step-by-step instructions, diagrams, and exploded views.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke DOHC Twin Cylinder
Displacement:
850 cc
Performance
Bore X Stroke:
93 mm x 73.3 mm
Horsepower:
Approx. 70 HP (factory figures)
Torque:
Not explicitly stated in product info, but known to be substantial for its class.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Drive Modes:
2WD/AWD (True On-Demand All-Wheel Drive)
Features
Gear Selection:
High, Low, Neutral, Reverse, Park
📐 Dimensions
Exterior
Length:
Approx. 85 in (215.9 cm)
Width:
Approx. 48 in (121.9 cm)
Height:
Approx. 50 in (127 cm)
Weights
Dry Weight:
Approx. 700 lbs (317.5 kg)
Payload Capacity:
Not specified in product info, typically around 250-300 lbs for this class.
Towing Capacity:
1500 lbs (680 kg)
🛡️ Safety Features
Ratings
Safety Features:
Engine braking, integrated handguards, secure seating for rider and passenger, bright headlights, taillight/brake light.
Some early XP models experienced issues with starter solenoid reliability, drive clutch wear, and radiator cooling efficiency under heavy load or extreme temperatures. The manual would detail diagnostic and repair procedures for these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Polaris Industries has a long history dating back to 1954, known for its innovation in powersports vehicles, including snowmobiles, ATVs, and UTVs.
Model Evolution
Model Evolution:
The Sportsman XP line represented a significant evolution for Polaris ATVs, introducing a more powerful, refined, and feature-rich platform. The Touring models specifically catered to riders seeking comfort and the ability to carry a passenger.
Production
Production Era:
The 2010 model year was part of the initial introduction of the XP platform, which debuted in 2009.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The Sportsman XP series generally received positive reviews for its power, handling, and comfort, establishing Polaris as a leader in the premium ATV segment. Specific awards for the 2010 model are not detailed in the product information.
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