KIA SOUL (AM) 2011 G 1.6 DOHC Engine Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Soul Model Code: AM Year: 2011 Engine Designation: 1.6 G DOHC 👋 Introduction Market Position Vehicle Segment: Subcompact Crossover SUV (Sport Utility Vehicle) Target Audience: Urban dwellers, young professionals, small families seeking a practical and stylish compact vehicle. Competitive Analysis Key Competitors 2011: Nissan Cube, Scion xB, Honda Element (though the Element was phasing out), Mini Countryman. Key Features Unique Styling: Distinctive boxy and upright silhouette, wide range of vibrant color options. Interior Versatility: Surprisingly spacious interior for its class, configurable seating (60/40 split rear seats), ample cargo space. Value Proposition: Offered a good balance of features, practicality, and affordability compared to competitors. Manual Purpose Diagnostic And Repair Focus: To provide authorized repair procedures, diagnostic information, and specifications for the 1.6L DOHC engine and related systems of the Kia Soul (AM). 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: Digital (likely PDF, as per industry standard for this type of product) Intended User: Professional Mechanics and DIY Enthusiasts 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, cylinder head, crankshaft, pistons, connecting rods, engine block, timing system, lubrication system, cooling system. Engine Management: Fuel injection system (GDI/MPI dependent), ignition system, emissions control system, engine control unit (ECU) diagnostics and component testing. Transmission Manual: Manual transmission overhaul, clutch system, gear shifting mechanisms. Transmission Automatic: Automatic transmission overhaul (if applicable to this engine variant), torque converter, valve body, internal components, transmission control unit (TCU) diagnostics. Drivetrain: Front-wheel drive system, axles, driveshafts, differential. Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, anti-roll bars. Steering: Steering rack, power steering system (hydraulic/electric), steering column. Brakes: Front and rear brake system components, calipers, rotors, pads, brake lines, ABS system, parking brake. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, horns, power windows, mirrors, seats. Body And Chassis: Body panel removal/installation, door mechanisms, interior trim, underbody components, structural elements. HVAC: Heating, ventilation, and air conditioning system components, refrigerant, controls. Safety Systems: Airbag system (SRS), seat belts, diagnostic procedures for safety components. Procedures Included Scheduled Maintenance: Detailed procedures for oil changes, filter replacements, fluid flushes, tune-ups, inspections. Troubleshooting: Diagnostic charts, symptom-to-cause identification, wiring diagrams for electrical fault finding. Repair And Rebuild: Step-by-step instructions for component removal, repair, and reassembly, including torque specifications and clearances. Diagnostic Procedures: OBD-II diagnostics, specific sensor testing, actuator testing, using diagnostic scan tools. Specification Data: Torque specifications, fluid capacities, electrical specifications, engine timings, wear limits. Technical Depth Depth Level: Comprehensive (includes detailed diagnostics, repair, and overhaul of all major vehicle systems). Diagnostic Capability: Advanced (covers electronic diagnostics, sensor testing, and system troubleshooting). Repair Scope: Full rebuilds and major component replacement. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Text-searchable (enabling quick information retrieval). Printability: Printable (allows users to print specific sections or the entire manual). Image Quality: High-resolution diagrams and photographs. Binding Type Physical Manual Binding: N/A (Digital Format) Paper Type Physical Manual Paper: N/A (Digital Format) Page Count Estimated Page Count: Approximately 1500-2500 pages (typical for a complete official service manual). ⚙️ Engine Specifications Primary Engine Engine Code: G4FC (Gamma engine family) Engine Type: Inline 4-cylinder, DOHC (Double Overhead Camshafts), 16 valves. Displacement: 1.6 Liters (1591 cc) Bore X Stroke: 77.0 mm x 85.4 mm (approximate) Compression Ratio: 10.5:1 (typical for this engine) Performance Horsepower: 124 hp @ 6300 rpm (approximate, may vary slightly by market) Torque: 115 lb-ft @ 4850 rpm (approximate, may vary slightly by market) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane or higher recommended) Emission Control: Catalytic converter, O2 sensors, evaporative emission control system (EVAP). 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Optional Transmission Type Opt: 4-speed Automatic Transmission Features Drive Type: Front-Wheel Drive (FWD) Clutch Type: Single Dry Plate Clutch (for manual transmission) 📐 Dimensions Exterior Length: 4095 mm (161.2 inches) Width: 1765 mm (69.5 inches) Height: 1600 mm (63.0 inches) Wheelbase: 2550 mm (100.4 inches) Ground Clearance: 155 mm (6.1 inches) (approximate) Interior Passenger Volume: Approx. 2.5 cubic meters (90 cu ft) Cargo Cargo Volume Behind Rear Seats: Approx. 564 Liters (19.9 cu ft) Cargo Volume With Rear Seats Folded: Approx. 1302 Liters (46.0 cu ft) Weights Curb Weight: Approx. 1230-1270 kg (2712-2800 lbs) (depending on transmission and equipment) Gross Vehicle Weight Rating: N/A (Specific GVWR not commonly advertised in base specs, consult manual for precise figure) Towing Capacity: Not Recommended (Typical for this vehicle class) 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: 4 Stars (for driver and passenger) for the 2011 model. IIHS Side Crash Test Rating: Good (Top Safety Pick for 2011 models without side airbags, Good for models with side airbags) Active Features Braking System: Front ventilated discs, rear solid discs. ABS: Standard Anti-lock Braking System...
Automatic transmission overhaul (if applicable to this engine variant), torque converter, valve body, internal components, transmission control unit (TCU) diagnostics.
124 hp @ 6300 rpm (approximate, may vary slightly by market)
Torque:
115 lb-ft @ 4850 rpm (approximate, may vary slightly by market)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane or higher recommended)
Emission Control:
Catalytic converter, O2 sensors, evaporative emission control system (EVAP).
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
4-speed Automatic Transmission
Features
Drive Type:
Front-Wheel Drive (FWD)
Clutch Type:
Single Dry Plate Clutch (for manual transmission)
📐 Dimensions
Exterior
Length:
4095 mm (161.2 inches)
Width:
1765 mm (69.5 inches)
Height:
1600 mm (63.0 inches)
Wheelbase:
2550 mm (100.4 inches)
Ground Clearance:
155 mm (6.1 inches) (approximate)
Interior
Passenger Volume:
Approx. 2.5 cubic meters (90 cu ft)
Cargo
Cargo Volume Behind Rear Seats:
Approx. 564 Liters (19.9 cu ft)
Cargo Volume With Rear Seats Folded:
Approx. 1302 Liters (46.0 cu ft)
Weights
Curb Weight:
Approx. 1230-1270 kg (2712-2800 lbs) (depending on transmission and equipment)
Gross Vehicle Weight Rating:
N/A (Specific GVWR not commonly advertised in base specs, consult manual for precise figure)
Towing Capacity:
Not Recommended (Typical for this vehicle class)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
4 Stars (for driver and passenger) for the 2011 model.
IIHS Side Crash Test Rating:
Good (Top Safety Pick for 2011 models without side airbags, Good for models with side airbags)
Active Features
Braking System:
Front ventilated discs, rear solid discs.
ABS:
Standard Anti-lock Braking System (ABS)
Esc:
Optional Electronic Stability Control (ESC) - availability varied by trim level and market.
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Standard front airbags, optional front side-impact airbags and side curtain airbags (availability varied by trim).
Seat Belts:
Three-point seat belts with pretensioners and load limiters for front seats; three-point seat belts for rear seats.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD/MP3 audio system with auxiliary input. Higher trims offered SiriusXM Satellite Radio and a more advanced sound system.
Connectivity Options:
USB port and Bluetooth hands-free connectivity became more common in this model year, depending on trim level.
Driver Assistance
Cruise Control:
Standard on most trims.
Rear Parking Sensors:
Optional on some trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe driving conditions may require more frequent changes.
Air Filter Replacement:
Inspect every 7,500 miles, replace as needed (typically every 15,000-30,000 miles depending on driving environment).
Engine Coolant Flush:
Replace coolant every 60,000 miles or 4 years, whichever comes first.
Spark Plug Replacement:
Replace spark plugs (iridium type) at 105,000 miles (168,000 km).
Transmission Fluid Change Manual:
Inspect annually. Replace if necessary based on driving conditions (typically not scheduled for replacement unless issues arise).
Transmission Fluid Change Automatic:
Replace every 60,000 miles or 4 years under normal conditions. Severe conditions may require replacement every 30,000 miles or 2 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-20, API SN or higher, ILSAC GF-5 compliant.
Engine Oil Capacity:
4.0 US quarts (3.8 Liters) with filter change.
Coolant Type:
Ethylene Glycol based, OAT (Organic Acid Technology) type, meeting specification MS 591-08 (typically an orange or pink coolant).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Refer to manual for specific type, often a proprietary fluid or ATF Dexron III (confirm with manual).
SP-III (or equivalent compatible fluid, refer to manual for specific part number and specification).
Known Issues
Engine Oil Consumption:
Some owners have reported slightly higher than average oil consumption, making regular checks crucial. Refer to the manual for potential causes and checks.
Engine Knocking Or Pinging:
Can occur with low-octane fuel or carbon buildup. Manual provides diagnostic steps for detonation.
Suspension Noise:
Worn bushings or ball joints can lead to clunking or rattling sounds over bumps. Manual details inspection and replacement procedures.
HVAC Blower Motor Issues:
Occasional failures of the blower motor or resistor. Manual covers diagnostics and replacement.
📚 Vehicle History
Brand Heritage
Kia Motors Corp:
Founded in 1944, Kia is South Korea's oldest manufacturer of motor vehicles, known for its affordable and increasingly stylish vehicles.
Model Evolution
Soul First Generation Launch:
The first generation Kia Soul (AM) was unveiled in 2008 and arrived in North America for the 2009 model year. The 2011 model represents a mid-cycle refresh or minor update for this generation.
Second Generation Transition:
The second generation Soul (PS) was introduced for the 2014 model year, featuring a significant redesign and updated powertrains.
Production
Manufacturing Plant:
Gwangmyeong, South Korea (Kia Motors Plant)
Production Period Am Generation:
2008 - 2013
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick 2011:
The Kia Soul received an IIHS Top Safety Pick award for 2011, indicating good performance in crash tests.
Kbb Best Resale Value:
While not specific to the 2011 model year, the Kia Soul line has generally been recognized for strong resale value.
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