The Polaris Sportsman 550, produced between 2012 and 2013, represents a robust and versatile all-terrain vehicle built on the Next Generation Sportsman Chassis. Powered by a 549cc ProStar 550 EFI SOHC 4-Valve engine, this model offers a balance of power and reliability, suitable for a wide range of utility and recreational tasks. Key features include a liquid-cooled engine, an automatic Variable Transmission (PVT) with engine braking, and on-demand 2WD/AWD capability. With substantial towing capacity and rack storage, the Sportsman 550 is engineered for performance and durability in demanding environments. This comprehensive factory service manual provides detailed, step-by-step instructions for the maintenance, repair, and diagnostics of the Polaris Sportsman 550 and its variants, including EPS and International models. It covers all essential vehicle systems, from the engine and drivetrain to the chassis, body, and electrical systems. The manual includes scheduled maintenance procedures, component removal and installation guides, troubleshooting sections, and clear diagnostic information, all supported by high-quality illustrations and diagrams. Its purpose is to empower owners and technicians with the knowledge needed to maintain the vehicle's optimal performance and longevity. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 550 Year: 2012-2013 Generation Platform Designation: Next Generation Sportsman Chassis Codes Vin Code Start Year: 2012 Vin Code End Year: 2013 👋 Introduction Market Position Target Audience: Polaris Sportsman 550 owners and technicians seeking detailed repair and maintenance guidance. Competitive Analysis Value Proposition: Provides factory-level repair information for DIY enthusiasts and professional mechanics, enabling cost-effective maintenance and repairs. Key Features Manual Attributes: Step-by-step instructions, detailed illustrations, troubleshooting sections, system-specific diagrams. 📋 Manual Details Coverage Areas Models Covered: Sportsman 550, Sportsman 550 EPS, Sportsman 550 EPS International, Sportsman 550 / EPS / INTL, Sportsman X2 550 / INTL, Sportsman Touring 550 / INTL, Sportsman X2 550 / Tour 550 / INTL Manual Scope: Covers all aspects of repair for the complete vehicle, illustrating removal and installation of components in a step-by-step fashion. Page Count Estimated Page Count: N/A (Digital Download) Manual Type Type: Factory Service Manual / Repair Manual Language Primary Language: English Format Delivery Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine And Drivetrain: Engine, Fuel System, Cooling System, Transmission, Clutching, Final Drive Chassis And Body: Body and Frame, Steering and Suspension, Brakes Electrical And Diagnostics: Electrical System, Wiring Diagrams, Troubleshooting Powertrain: Detailed coverage of engine components (pistons, cylinders, valves, lubrication, cooling), fuel delivery, ignition, exhaust, transmission, clutches, and final drive differentials. Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements Repair And Rebuild: Component removal and installation, engine rebuilds, transmission overhauls, suspension repairs Diagnostics: Troubleshooting guides, symptom-based diagnostics Special Tools: Identifies and describes the use of specialized tools required for certain repair procedures. Technical Depth Depth Of Coverage: Comprehensive (from basic maintenance to complete rebuilds and diagnostics) Electrical Diagnostics: In-depth electrical troubleshooting, including component testing, wiring harness diagnostics, and interpretation of wiring diagrams. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Visual Elements: High-quality pictures, diagrams, illustrations, exploded parts views Binding Type Digital Equivalent: N/A (Downloadable, viewable on various devices) Paper Type Digital Equivalent: N/A (Digital) Software Requirements Viewing Software: No special software required (standard PDF reader compatible) ⚙️ Engine Specifications Primary Engine Engine Type: ProStar 550 EFI SOHC 4-Valve Displacement: 549cc Fuel System: Electronic Fuel Injection (EFI) Performance Cooling System: Liquid-Cooled Horsepower: Typically around 40 HP (specific figures may vary slightly) Torque: Refer to manual for precise torque specifications and engine performance data. 🔧 Transmission Standard Transmission Type: Automatic PVT (Polaris Variable Transmission) with Engine Braking Optional Drive Modes: 2WD/AWD (On-Demand) Features Gear Selection: High/Low range, Neutral, Reverse, Park 📐 Dimensions Exterior Length: 83 in (210.8 cm) for standard Sportsman 550 Width: 46 in (116.8 cm) for standard Sportsman 550 Height: 48 in (121.9 cm) for standard Sportsman 550 Weights Dry Weight: Approx. 660 lbs (299.4 kg) for standard Sportsman 550 Towing Capacity: 1500 lbs (680 kg) Rack Capacity Front: 200 lbs (90.7 kg) Rack Capacity Rear: 400 lbs (181.4 kg) 🛡️ Safety Features Ratings Rollover Protection: N/A (ATV design) Active Features Braking System: Hydraulic Disc Brakes (Front and Rear), Engine Braking Passive Features Lighting: Dual Halogen/LED Headlights, Tail/Brake Lights 💡 Technology Features Infotainment Display Features: Digital gauge cluster with speedometer, tachometer, odometer, trip meter, fuel level, AWD indicator, high/low gear. Driver Assistance Eps Availability: Available on EPS models (Electronic Power Steering) for reduced steering effort. Connectivity Accessory Ports: 12V DC outlet for charging accessories. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/hours; typically every 100 hours or annually. Air Filter Inspection: Frequent checks recommended, especially in dusty conditions. Fluid Specifications Engine Oil Type: SAE 0W-40 Synthetic (Polaris recommends specific Polaris branded oil) Coolant Type: Polarisкомендует Specific Coolant or a high-quality ethylene glycol coolant with corrosion inhibitors. Brake Fluid Type: DOT 4 Transmission Fluid Type: Refer to manual for specific...