Ford F250 2012-2015 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: F-250 Super Duty Generation: Fourth Generation (GMT900) Model Years Covered: 2012, 2013, 2014, 2015 Codes Platform: P2 👋 Introduction Market Position Segment: Heavy-Duty Pickup Truck Purpose: Designed for heavy-duty towing, hauling, and commercial applications Competitive Analysis Key Competitors: Ram 2500, Chevrolet Silverado 2500HD, GMC Sierra 2500HD Key Features Manual Value Proposition: Provides comprehensive, factory-level repair and maintenance information for F-250 owners and independent repair shops, saving time and money on diagnostics and repairs. Vehicle Strengths: Robust construction, powerful engine options, high towing and payload capacity, durable chassis 📋 Manual Details Coverage Areas Coverage Continents: North America, Europe, Asia, South America, Australia Trim Levels Covered: XL, XLT, Lariat, King Ranch, Platinum, Limited Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication system, cooling system, intake and exhaust manifolds Engine Control: Fuel injection, ignition system, emissions control, engine diagnostics, Powertrain Control Module (PCM) operation Transmission Automatic: Torque converter, planetary gear sets, valve body, hydraulic controls, electronic controls, transmission fluid, seals, clutches, bands Transmission Manual: Gear sets, clutch, synchronizers, shift mechanism, transmission fluid, seals Drivetrain: Driveshafts, U-joints, differentials, axle shafts, wheel hubs, four-wheel-drive system (transfer case, front axle engagement) Suspension: Front and rear suspension components, springs, shock absorbers, control arms, steering knuckles, sway bars, bushings Steering: Steering column, steering gear (power steering pump, rack and pinion or steering box), tie rods, power steering fluid Brakes: Brake pedal, master cylinder, brake booster, ABS control module, hydraulic lines, brake calipers, rotors, pads, parking brake Electrical System Charging: Alternator, battery, starter motor, wiring harnesses, charging circuit diagnostics Electrical System Lighting: Headlights, taillights, interior lights, turn signals, fog lights, bulb specifications Body And Frame: Frame construction, body panels, doors, hood, tailgate, bumpers, body mounting, corrosion protection HVAC: Air conditioning system, heater core, blower motor, controls, refrigerant, system servicing Interior Trim: Dashboard, door panels, seats, headliner, carpet, interior components removal and installation Infotainment: Radio, navigation system, speakers, SYNC system, display units, antenna Driver Assistance: Cruise control, trailer brake controller, rearview camera, parking assist sensors Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, tire rotation, battery maintenance Troubleshooting: Diagnostic procedures, symptom-based troubleshooting, fault code interpretation, wiring diagrams for diagnosis Engine Repair: Engine overhaul, component replacement (e.g., water pump, starter, alternator), timing belt/chain replacement Transmission Repair: Transmission removal and installation, internal component replacement, clutch replacement, torque converter replacement Brake System Repair: Brake pad/shoe replacement, caliper/wheel cylinder replacement, master cylinder replacement, bleeding brake system, ABS component replacement Suspension And Steering Repair: Component replacement (shocks, struts, ball joints, tie rods), steering gear service, power steering system repair Electrical Component Replacement: Sensor replacement, module programming, switch replacement, lighting component replacement Body And Trim Repair: Panel replacement, bumper repair/replacement, door mechanism servicing, interior trim panel removal/installation HVAC System Service: Refrigerant charging, leak detection, component replacement (compressor, evaporator, condenser), heater core replacement Wiring Diagrams: Complete electrical system wiring diagrams for all major systems Technical Depth Depth: Comprehensive (from basic maintenance to full engine and transmission rebuilds) Diagnostic Tools: Information on diagnostic connectors (OBD-II), scan tool usage, and troubleshooting based on diagnostic trouble codes (DTCs) Special Tools: Identification and usage of specialized tools required for specific procedures 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Searchable text content Print Quality Printability: Printable (single pages or full manual) Image Resolution: High-resolution for clear visibility of photos and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Name 1: 6.2L SOHC V8 Triton Displacement 1: 6.2 liters (379 cu. in.) Horsepower 1: 385 hp @ 5500 rpm Torque 1: 405 lb-ft @ 4500 rpm Fuel System 1: Electronic Fuel Injection (EFI) with Sequential Port Injection Optional Engine Engine Name 2: 6.7L Power Stroke V8 Turbo Diesel Displacement 2: 6.7 liters (409 cu. in.) Horsepower 2: 390-400 hp @ 2800 rpm (depending on model year) Torque 2: 735-800 lb-ft @ 1600 rpm (depending on model year) Fuel System 2: High-Pressure Common Rail (HPCR) Direct Injection, Turbocharged with Intercooler Engine Management Engine Management System: Ford Electronic Engine Control (EEC) Emission Control: Catalytic converter, Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF) for 6.7L, Selective Catalytic Reduction (SCR) with DEF injection for later models in this range. 🔧 Transmission Standard Transmission Type 1: 6-Speed SelectShift Automatic (TorqShift 6R140) Optional Transmission Type 2: 6-Speed Manual Transmission Features Tow Haul Mode: Included on automatic transmissions to optimize engine and transmission performance for towing and hauling Fluid Specifications Automatic Transmission Fluid: Mercon LV (refer to manual for exact capacity and change intervals) Manual Transmission Fluid: Refer to manual for specific fluid type and capacity (often GL-4 or GL-5...

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UGS: 163308

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Mots clés: 2012 2013 2014 2015 Cars F Series F250 Ford Truck

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

F-250 Super Duty

Generation:

Fourth Generation (GMT900)

Model Years Covered:

2012, 2013, 2014, 2015

Codes

Platform:

👋 Introduction

Market Position

Segment:

Heavy-Duty Pickup Truck

Purpose:

Designed for heavy-duty towing, hauling, and commercial applications

Competitive Analysis

Key Competitors:

Ram 2500, Chevrolet Silverado 2500HD, GMC Sierra 2500HD

Key Features

Manual Value Proposition:

Provides comprehensive, factory-level repair and maintenance information for F-250 owners and independent repair shops, saving time and money on diagnostics and repairs.

Vehicle Strengths:

Robust construction, powerful engine options, high towing and payload capacity, durable chassis

📋 Manual Details

Coverage Areas

Coverage Continents:

North America, Europe, Asia, South America, Australia

Trim Levels Covered:

XL, XLT, Lariat, King Ranch, Platinum, Limited

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication system, cooling system, intake and exhaust manifolds

Engine Control:

Fuel injection, ignition system, emissions control, engine diagnostics, Powertrain Control Module (PCM) operation

Transmission Automatic:

Torque converter, planetary gear sets, valve body, hydraulic controls, electronic controls, transmission fluid, seals, clutches, bands

Transmission Manual:

Gear sets, clutch, synchronizers, shift mechanism, transmission fluid, seals

Drivetrain:

Driveshafts, U-joints, differentials, axle shafts, wheel hubs, four-wheel-drive system (transfer case, front axle engagement)

Suspension:

Front and rear suspension components, springs, shock absorbers, control arms, steering knuckles, sway bars, bushings

Steering:

Steering column, steering gear (power steering pump, rack and pinion or steering box), tie rods, power steering fluid

Brakes:

Brake pedal, master cylinder, brake booster, ABS control module, hydraulic lines, brake calipers, rotors, pads, parking brake

Electrical System Charging:

Alternator, battery, starter motor, wiring harnesses, charging circuit diagnostics

Electrical System Lighting:

Headlights, taillights, interior lights, turn signals, fog lights, bulb specifications

Body And Frame:

Frame construction, body panels, doors, hood, tailgate, bumpers, body mounting, corrosion protection

HVAC:

Air conditioning system, heater core, blower motor, controls, refrigerant, system servicing

Interior Trim:

Dashboard, door panels, seats, headliner, carpet, interior components removal and installation

Infotainment:

Radio, navigation system, speakers, SYNC system, display units, antenna

Driver Assistance:

Cruise control, trailer brake controller, rearview camera, parking assist sensors

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and changes, tire rotation, battery maintenance

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting, fault code interpretation, wiring diagrams for diagnosis

Engine Repair:

Engine overhaul, component replacement (e.g., water pump, starter, alternator), timing belt/chain replacement

Transmission Repair:

Transmission removal and installation, internal component replacement, clutch replacement, torque converter replacement

Brake System Repair:

Brake pad/shoe replacement, caliper/wheel cylinder replacement, master cylinder replacement, bleeding brake system, ABS component replacement

Suspension And Steering Repair:

Component replacement (shocks, struts, ball joints, tie rods), steering gear service, power steering system repair

Electrical Component Replacement:

Sensor replacement, module programming, switch replacement, lighting component replacement

Body And Trim Repair:

Panel replacement, bumper repair/replacement, door mechanism servicing, interior trim panel removal/installation

HVAC System Service:

Refrigerant charging, leak detection, component replacement (compressor, evaporator, condenser), heater core replacement

Wiring Diagrams:

Complete electrical system wiring diagrams for all major systems

Technical Depth

Depth:

Comprehensive (from basic maintenance to full engine and transmission rebuilds)

Diagnostic Tools:

Information on diagnostic connectors (OBD-II), scan tool usage, and troubleshooting based on diagnostic trouble codes (DTCs)

Special Tools:

Identification and usage of specialized tools required for specific procedures

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Searchable text content

Print Quality

Printability:

Printable (single pages or full manual)

Image Resolution:

High-resolution for clear visibility of photos and diagrams

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Name 1:

6.2L SOHC V8 Triton

Displacement 1:

6.2 liters (379 cu. in.)

Horsepower 1:

385 hp @ 5500 rpm

Torque 1:

405 lb-ft @ 4500 rpm

Fuel System 1:

Electronic Fuel Injection (EFI) with Sequential Port Injection

Optional Engine

Engine Name 2:

6.7L Power Stroke V8 Turbo Diesel

Displacement 2:

6.7 liters (409 cu. in.)

Horsepower 2:

390-400 hp @ 2800 rpm (depending on model year)

Torque 2:

735-800 lb-ft @ 1600 rpm (depending on model year)

Fuel System 2:

High-Pressure Common Rail (HPCR) Direct Injection, Turbocharged with Intercooler

Engine Management

Engine Management System:

Ford Electronic Engine Control (EEC)

Emission Control:

Catalytic converter, Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF) for 6.7L, Selective Catalytic Reduction (SCR) with DEF injection for later models in this range.

🔧 Transmission

Standard

Transmission Type 1:

6-Speed SelectShift Automatic (TorqShift 6R140)

Optional

Transmission Type 2:

6-Speed Manual Transmission

Features

Tow Haul Mode:

Included on automatic transmissions to optimize engine and transmission performance for towing and hauling

Fluid Specifications

Automatic Transmission Fluid:

Mercon LV (refer to manual for exact capacity and change intervals)

Manual Transmission Fluid:

Refer to manual for specific fluid type and capacity (often GL-4 or GL-5 gear oil)

📐 Dimensions

Exterior

Wheelbase Options:

142-inch, 158-inch, 172-inch, 176-inch (depending on cab and bed configuration)

Bed Length Options:

6.75 ft (Standard Bed), 8.0 ft (Long Bed)

Weights

Gvwr:

Over 8,500 lbs (Varies by configuration and axle ratio)

Curb Weight:

Approx. 6,500 - 7,500 lbs (Varies by configuration)

🛡️ Safety Features

Ratings

NHTSA Overall Safety:

4-Star (Varies by specific test year and configuration)

Active Features

Standard Anti-lock Braking System

Traction Control:

Standard Electronic Stability Control (ESC) with Roll Stability Control (RSC)

Trailer Sway Control:

Standard Trailer Sway Control

Passive Features

Airbags:

Front airbags, front side-impact airbags, available Safety Canopy® side-curtain airbags

Seatbelts:

Three-point height-adjustable front seat belts, rear seat belts

💡 Technology Features

Infotainment

Infotainment System:

Available SYNC® infotainment system (versions 2.5, 3.0 depending on model year), touchscreens, navigation, satellite radio, Bluetooth connectivity

Driver Assistance

Driver Assistance Features:

Available rearview camera, rear parking assist sensors, integrated trailer brake controller

Connectivity

Connectivity Features:

USB ports, auxiliary audio input, available Wi-Fi hotspot (on some later models)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles or 6 months for gasoline; 5,000 miles or 6 months for diesel (refer to manual for specific conditions and oil type)

Engine Air Filter:

Inspect every 15,000 miles, replace as needed (more frequently in dusty conditions)

Fuel Filter Diesel:

Refer to manual for specific interval (typically around 15,000-30,000 miles depending on fuel quality and operating conditions)

Transmission Fluid Change:

Every 30,000-50,000 miles for heavy towing/hauling; 100,000 miles for normal use (refer to manual for specific conditions and fluid type)

Fluid Specifications

Engine Oil Gasoline:

SAE 5W-20, API SN certified (refer to manual for exact capacity and type)

Engine Oil Diesel:

SAE 10W-30 or 15W-40, API CJ-4 certified (refer to manual for exact capacity and type)

Coolant:

Ford Gold Coolant (or equivalent meeting WSS-M97B51-A1 spec), 50/50 mix with distilled water

Brake Fluid:

DOT 3

Known Issues

Diesel Egr Cooler:

Early models of the 6.7L Power Stroke can experience EGR cooler failures. The manual will detail inspection and replacement procedures.

Turbocharger Issues:

Potential for turbocharger issues on both engines, particularly with heavy use. Manual provides diagnostic steps.

Suspension Wear:

Due to heavy-duty nature, components like ball joints and bushings can wear over time, especially with towing. Manual covers inspection and replacement.

📚 Vehicle History

Brand Heritage

Ford Trucks:

Ford has a long and storied history in the truck market, dating back to the Model TT in 1917. The F-Series has been the best-selling truck in America for decades.

Model Evolution

F Series Super Duty:

The Super Duty line was introduced in 1999 to differentiate heavy-duty trucks (F-250, F-350, F-450) from the lighter-duty F-150.

Production

Manufacturing Locations:

Kentucky Truck Plant (Louisville, Kentucky), Avon Lake Assembly Plant (Avon Lake, Ohio - chassis assembly)

🏆 Awards & Recognition

Recognitions

Heavy Duty Truck Awards:

Ford Super Duty models have consistently received accolades from automotive media for their capability and durability, often named 'Truck of the Year' by various publications.