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KTM 690 SMC R 2012 Factory Service Repair Manual

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The 2012 KTM 690 SMC R is a high-performance Supermoto motorcycle, renowned for its agility and off-road inspired capabilities adapted for street use. Building on KTM's strong off-road racing heritage and the evolution of the LC4 engine platform, this model delivers aggressive styling and track-day performance. Its single-cylinder, liquid-cooled 657 cc engine, paired with a 6-speed manual transmission and an APTC slipper clutch, provides robust power delivery. The 690 SMC R is designed for enthusiast riders seeking a dynamic and engaging riding experience, positioning it competitively against other naked sportbikes. This comprehensive Factory Service Repair Manual provides complete guidance for the maintenance and repair of your 2012 KTM 690 SMC R. Covering all aspects from basic scheduled maintenance to complex engine rebuilds and advanced diagnostics, the manual details procedures for the engine mechanicals, fuel and ignition systems, cooling, exhaust, transmission, chassis, and suspension. It includes detailed troubleshooting steps, torque specifications, electrical system diagrams, and information on specialized tools. The manual's format, featuring high-resolution diagrams and photographs, ensures efficient information retrieval for owners, mechanics, and technicians aiming to maintain the vehicle's peak performance and longevity. 🏷️ Basic Information Identification Make: KTM Model: 690 SMC R Year: 2012 Vehicle Type: Supermoto / Naked Sportbike Codes Chassis Code: 690 SMC R 👋 Introduction Market Position Segment: High-performance Supermoto Target Audience: Enthusiast riders, mechanics, workshop technicians Competitive Analysis Competitors: Ducati Hypermotard, Aprilia Dorsoduro, Yamaha Ténéré 700 (in certain aspects) Key Features Vehicle Focus: Agility, off-road inspired performance, track-day capability on the street Manual Value: Enables owners to perform all maintenance and repairs, maximizing performance and longevity 📋 Manual Details Coverage Areas Coverage Scope: Complete factory service and repair Page Count Estimated Pages: Hundreds Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine disassembly, inspection, repair, and reassembly Fuel System: Fuel injection system, throttle body, fuel pump, injectors, fuel pressure regulation Ignition System: Ignition coils, spark plugs, ECU control Cooling System: Radiator, coolant lines, water pump, thermostat Exhaust System: Exhaust headers, catalytic converter, muffler, lambda sensors Transmission Drivetrain: Clutch operation, gearbox inspection and repair, chain and sprockets Chassis Frame: Frame inspection, steering head bearing service, swingarm and linkage maintenance Suspension Front: WP USD fork disassembly, service, and adjustments (compression, rebound, preload) Suspension Rear: WP monoshock absorber service, linkage system maintenance, rear shock adjustments Brakes Front: Brake caliper service, master cylinder, brake lines, rotor inspection and replacement Brakes Rear: Rear brake caliper service, master cylinder, brake lines, rotor inspection and replacement Wheels Tires: Wheel bearing service, tire replacement, wheel balancing Electrical System: Wiring diagrams, battery, starter, alternator, lighting, sensors Electronics ECU: Engine Control Unit (ECU) diagnostics and parameters, sensor signals Bodywork Fairings: Fairing removal and installation, seat, fuel tank removal Procedures Included Scheduled Maintenance: Detailed maintenance schedules and procedures Troubleshooting: Diagnostic procedures for common and uncommon issues Engine Rebuild: Complete engine overhaul procedures Suspension Tuning: Adjustments and internal service for suspension components Brake System Service: Bleeding procedures, pad and rotor replacement Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams Torque Specifications: Accurate torque values for all critical fasteners Special Tools: Identification and use of specialized tools required for service Technical Depth Depth: Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, printable pages Binding Type Binding: N/A (Digital PDF download) Paper Type Paper: N/A (Digital PDF download) Searchability Search Functionality: Searchable text for quick information retrieval Illustrations Diagrams Photos: Detailed diagrams, exploded views, and photographs ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Displacement: 657 cc (690 cc class) Bore X Stroke: 102 mm x 80 mm (estimated, specific to this generation) Valve Train: SOHC, 4 valves per cylinder Cooling: Liquid-cooled Performance Horsepower: Approx. 65 hp @ 7500 rpm (specific to 2012 model) Torque: Approx. 70 Nm (7.1 kgf-m / 51.6 lb-ft) @ 5600 rpm (specific to 2012 model) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Keihin throttle body Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Oil Type: Synthetic Motorcycle Oil, SAE 10W-50 or 15W-50 (check manual for precise specs) Oil Capacity: Approx. 1.7 liters (1.8 US qt) (check manual for precise specs) 🔧 Transmission Standard Transmission Type: 6-speed manual claw shift transmission Optional Optional Gearbox: N/A Features Clutch Type: APTC Slipper Clutch, hydraulically operated Final Drive: X-ring chain, 16/45T (typical for this model, check manual for exact ratios) 📐 Dimensions Exterior Length: Approx. 2170 mm (85.4 in) Width: Approx. 800 mm (31.5 in) (excluding mirrors) Height: Approx. 1200 mm (47.2 in) (seat height varies) Wheelbase: Approx. 1480 mm (58.3 in) Weights Dry Weight: Approx. 140 kg (308.6 lbs) Wet Weight: Approx. 150 kg (330.7 lbs) (estimated with all fluids) Fuel Capacity: 12 liters (3.17 US gal) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle...
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KTM 690 SMC R 2012 Factory Service Repair ManualKTM 690 SMC R 2012 Factory Service Repair ManualKTM 690 SMC R 2012 Factory Service Repair ManualKTM 690 SMC R 2012 Factory Service Repair Manual
The 2012 KTM 690 SMC R is a high-performance Supermoto motorcycle, renowned for its agility and off-road inspired capabilities adapted for street use. Building on KTM's strong off-road racing heritage and the evolution of the LC4 engine platform, this model delivers aggressive styling and track-day performance. Its single-cylinder, liquid-cooled 657 cc engine, paired with a 6-speed manual transmission and an APTC slipper clutch, provides robust power delivery. The 690 SMC R is designed for enthusiast riders seeking a dynamic and engaging riding experience, positioning it competitively against other naked sportbikes. This comprehensive Factory Service Repair Manual provides complete guidance for the maintenance and repair of your 2012 KTM 690 SMC R. Covering all aspects from basic scheduled maintenance to complex engine rebuilds and advanced diagnostics, the manual details procedures for the engine mechanicals, fuel and ignition systems, cooling, exhaust, transmission, chassis, and suspension. It includes detailed troubleshooting steps, torque specifications, electrical system diagrams, and information on specialized tools. The manual's format, featuring high-resolution diagrams and photographs, ensures efficient information retrieval for owners, mechanics, and technicians aiming to maintain the vehicle's peak performance and longevity.
🏷️ Basic Information
Identification
Make:
KTM
Model:
690 SMC R
Year:
2012
Vehicle Type:
Supermoto / Naked Sportbike
Codes
Chassis Code:
690 SMC R
👋 Introduction
Market Position
Segment:
High-performance Supermoto
Target Audience:
Enthusiast riders, mechanics, workshop technicians
Competitive Analysis
Competitors:
Ducati Hypermotard, Aprilia Dorsoduro, Yamaha Ténéré 700 (in certain aspects)
Key Features
Vehicle Focus:
Agility, off-road inspired performance, track-day capability on the street
Manual Value:
Enables owners to perform all maintenance and repairs, maximizing performance and longevity
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine disassembly, inspection, repair, and reassembly
Fuel System:
Fuel injection system, throttle body, fuel pump, injectors, fuel pressure regulation
Ignition System:
Ignition coils, spark plugs, ECU control
Cooling System:
Radiator, coolant lines, water pump, thermostat
Exhaust System:
Exhaust headers, catalytic converter, muffler, lambda sensors
Transmission Drivetrain:
Clutch operation, gearbox inspection and repair, chain and sprockets
Chassis Frame:
Frame inspection, steering head bearing service, swingarm and linkage maintenance
Suspension Front:
WP USD fork disassembly, service, and adjustments (compression, rebound, preload)
Suspension Rear:
WP monoshock absorber service, linkage system maintenance, rear shock adjustments
Brakes Front:
Brake caliper service, master cylinder, brake lines, rotor inspection and replacement
Brakes Rear:
Rear brake caliper service, master cylinder, brake lines, rotor inspection and replacement
Wheels Tires:
Wheel bearing service, tire replacement, wheel balancing
Electrical System:
Wiring diagrams, battery, starter, alternator, lighting, sensors
Electronics ECU:
Engine Control Unit (ECU) diagnostics and parameters, sensor signals
Bodywork Fairings:
Fairing removal and installation, seat, fuel tank removal
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules and procedures
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Engine Rebuild:
Complete engine overhaul procedures
Suspension Tuning:
Adjustments and internal service for suspension components
Brake System Service:
Bleeding procedures, pad and rotor replacement
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams
Torque Specifications:
Accurate torque values for all critical fasteners
Special Tools:
Identification and use of specialized tools required for service
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper:
N/A (Digital PDF download)
Searchability
Search Functionality:
Searchable text for quick information retrieval
Illustrations
Diagrams Photos:
Detailed diagrams, exploded views, and photographs
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
657 cc (690 cc class)
Bore X Stroke:
102 mm x 80 mm (estimated, specific to this generation)
Valve Train:
SOHC, 4 valves per cylinder
Cooling:
Liquid-cooled
Performance
Horsepower:
Approx. 65 hp @ 7500 rpm (specific to 2012 model)
Torque:
Approx. 70 Nm (7.1 kgf-m / 51.6 lb-ft) @ 5600 rpm (specific to 2012 model)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Keihin throttle body
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Oil Type:
Synthetic Motorcycle Oil, SAE 10W-50 or 15W-50 (check manual for precise specs)
Oil Capacity:
Approx. 1.7 liters (1.8 US qt) (check manual for precise specs)
🔧 Transmission
Standard
Transmission Type:
6-speed manual claw shift transmission
Optional
Optional Gearbox:
N/A
Features
Clutch Type:
APTC Slipper Clutch, hydraulically operated
Final Drive:
X-ring chain, 16/45T (typical for this model, check manual for exact ratios)
📐 Dimensions
Exterior
Length:
Approx. 2170 mm (85.4 in)
Width:
Approx. 800 mm (31.5 in) (excluding mirrors)
Height:
Approx. 1200 mm (47.2 in) (seat height varies)
Wheelbase:
Approx. 1480 mm (58.3 in)
Weights
Dry Weight:
Approx. 140 kg (308.6 lbs)
Wet Weight:
Approx. 150 kg (330.7 lbs) (estimated with all fluids)
Fuel Capacity:
12 liters (3.17 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety standards are different from automotive)
Active Features
ABS:
Optional Anti-lock Braking System (ABS) - likely available on this model
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Infotainment System:
Basic LCD display with essential information (speedometer, tachometer, odometer, fuel level, gear indicator)
Driver Assistance
ABS System:
Optional ABS system provides an advanced safety feature, controllable via the ECU.
Connectivity
Connectivity Features:
None (focused on performance, not modern smart features)
Engine Management
ECU Capabilities:
Sophisticated ECU manages fuel injection, ignition timing, and other engine parameters for optimal performance and emissions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, whichever comes first (refer to manual for precise interval)
Valve Clearance Check:
Every 10,000 - 15,000 km (6,000 - 9,000 miles) (critical for single-cylinder engines, refer to manual)
Spark Plug Replacement:
Every 10,000 - 15,000 km (6,000 - 9,000 miles)
Air Filter Cleaning:
Regular checks and cleaning, typically every 5,000 km (3,000 miles), depending on riding conditions
Fluid Specifications
Coolant:
High-quality motorcycle coolant (ethylene glycol-based, typically a 50/50 mix with distilled water)
Brake Fluid:
DOT 4 or DOT 5.1 (check manual for specific recommendation)
Clutch Fluid:
DOT 4 (same as brake fluid, typically)
Known Issues
Lc4 Engine Notes:
Early LC4 models sometimes exhibited minor oil consumption or cam chain tensioner issues; the manual will detail correct procedures to mitigate these.
Suspension Maintenance:
Regular fork seal and oil changes are crucial for maintaining optimal suspension performance.
📚 Vehicle History
Brand Heritage
Ktm Legacy:
KTM is renowned for its off-road racing heritage and 'Ready to Race' philosophy, translating to high-performance street bikes.
Model Evolution
Lc4 Engine:
The 690 SMC R utilizes the advanced LC4 single-cylinder engine, a platform that has evolved significantly over years, known for its torque and power delivery.
Smc Lineage:
The SMC (Supermoto Competition) line is KTM's dedicated supermoto offering, emphasizing agility and aggressive styling.
Production
Manufacturing Location:
Austria (KTM AG headquarters)
Key Updates 2012:
The 2012 model saw refinements in chassis, engine management, and suspension, building upon earlier LC4 models.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
The 690 SMC R is generally praised by motorcycle publications for its sharp handling, powerful engine, and aggressive styling in the supermoto category.
Ratings
Performance Reviews:
Consistently receives high marks for track-day performance and spirited street riding capabilities.
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