Mercedes Benz S-Class W221 2012 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: S-Class Chassis Code: W221 Model Year: 2012 Product Type: Service Repair Workshop Manual Codes Vehicle Platform: W221 👋 Introduction Market Position Segment: Full-size luxury sedan Target Audience: Affluent consumers seeking advanced technology, comfort, and performance. Competitive Analysis Key Competitors: BMW 7 Series, Audi A8, Lexus LS, Porsche Panamera, Jaguar XJ Key Features Distinguishing Features: Advanced driver assistance systems (PRE-SAFE, DISTRONIC PLUS), innovative suspension technology (AIRMATIC/ABC), luxurious interior appointments, powerful engine options, sophisticated COMAND infotainment. Manual Purpose: To provide official, detailed procedures for diagnosing, servicing, and repairing the 2012 Mercedes-Benz S-Class W221. 📋 Manual Details Coverage Areas Primary Regions Covered: Global (with potential regional variations noted for specific emissions/fuel requirements) Page Count Estimated Page Count: Extensive, often exceeding 2000 pages for comprehensive factory manuals Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (all variants), Transmission (automatic), Drivetrain (rear-wheel drive, 4MATIC all-wheel drive) Chassis: Suspension (AIRMATIC, ABC), Steering, Brakes (including SBC/BAS/ABS/ESP), Wheels and Tires Electrical And Electronics: Body Control Module (BCM), Powertrain Control Module (PCM), Chassis Control Module (CCM), Infotainment System (COMAND), Navigation, Audio, Climate Control (THERMOTRONIC), Lighting (Bi-Xenon, LED), Instrument Cluster, CAN Bus diagnostics, Telematic systems Body And Interior: Exterior body panels, Doors, Hood, Trunk, Interior trim, Seats, Airbags, Seatbelts, Sunroof, Convertible top (if applicable) Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks/changes), Inspection points, Lubrication Diagnostics: Troubleshooting guides, Diagnostic Trouble Codes (DTCs), Electrical schematic interpretation, Component testing, Sensor calibration Repair: Component removal and installation, Major overhauls, Specific repair procedures for all major systems, Engine rebuild, Transmission service, Suspension component replacement, Brake system repair Technical Data: Torque specifications, Lubricant specifications, Electrical component data, Measurement specifications Technical Depth Depth: Comprehensive, from basic fluid checks and filter changes to complete engine and transmission overhauls, advanced diagnostics, and electrical system troubleshooting. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Quality: High-resolution scans of original factory documentation, ensuring clarity of diagrams, schematics, and text. Binding Type Binding: Not applicable (Digital download) Paper Type Paper Quality: Not applicable (Digital download) Features Searchability: Likely text-searchable PDF allowing for quick access to specific topics. Accessibility: Instant download to computer, tablet, or other compatible digital devices. Licensing Expiry: No expiry dates (one-time purchase) Additional Fees: No extra fees ⚙️ Engine Specifications Primary Engine Engine Family: M272 (V6), M273 (V8), OM642 (V6 Diesel), M156/M159 (V8 AMG - may not be covered in standard manual) Performance S550 Engine: 4.7L (or 5.5L depending on specific model year variant within 2012) V8, approx. 382-429 hp, 391-516 lb-ft torque S350 Bluetec Engine: 3.0L V6 turbodiesel (OM642), approx. 210 hp, 400 lb-ft torque S63 Amg Engine: 5.5L Biturbo V8 (M157), approx. 536 hp, 590 lb-ft torque (check manual for specific AMG coverage) Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPI) / Direct Injection (DI) depending on engine variant Fuel Type: Premium Unleaded Gasoline (91+ octane), Diesel for BlueTEC models Cooling System Coolant Type: Mercedes-Benz approved blue coolant (e.g., G48 or equivalent) Lubrication System Oil Type: MB 229.5 or MB 229.51 approved synthetic engine oil (e.g., Mobil 1 0W-40, 5W-40 for diesel) 🔧 Transmission Standard Type: 7G-TRONIC (722.9) 7-speed automatic transmission Optional Drivetrain Options: 4MATIC all-wheel drive (standard on some models) Features Transmission Fluid: MB 236.14 approved ATF (e.g., Shell ATF 134) Torque Converter Lockup: Electronically controlled torque converter lockup for improved efficiency 📐 Dimensions Exterior Length: Approx. 5079-5208 mm (199.9-205.0 in) Width: Approx. 1871 mm (73.7 in) Height: Approx. 1473-1479 mm (58.0-58.2 in) Wheelbase: Approx. 3035-3165 mm (119.5-124.6 in) (standard and long wheelbase) Weights Curb Weight: Approx. 1800-2050 kg (3968-4519 lbs) Gross Vehicle Weight Rating: Varies by model and options, typically around 2500-2700 kg Cargo Trunk Volume: Approx. 560 liters (19.8 cu ft) 🛡️ Safety Features Ratings NHTSA Rating: Not directly applicable as tested in individual markets, but designed to high safety standards. Active Features Braking Systems: ABS, EBD, BAS (Brake Assist System), SBC (Sensotronic Brake Control - early W221), ESP (Electronic Stability Program) Driver Assistance: DISTRONIC PLUS (Adaptive Cruise Control), LANE KEEPING ASSIST, BLIND SPOT ASSIST, PARKTRONIC, NIGHT VIEW ASSIST Passive Features Airbags: Frontal airbags (driver & passenger), Side airbags (front & rear), Window curtain airbags, Knee airbags (driver) Pre Safe System: PRE-SAFE anticipatory safety system that prepares occupant restraints and seating positions in potential collision scenarios. Seatbelts: 3-point inertia-reel seatbelts with belt tensioners and force limiters 💡 Technology Features Infotainment System Name: COMAND (Cockpit Management and Navigation) Features: Navigation system, Radio (AM/FM/SiriusXM), CD/DVD player, MP3 compatibility, Bluetooth connectivity, auxiliary input. Driver Assistance Adaptive Cruise Control: DISTRONIC PLUS provides automatic speed control based on traffic ahead. Parking Assistance: PARKTRONIC parking sensors with visual and audible alerts. Connectivity Telematics: Optional Mercedes-Benz Tele Aid system for emergency assistance. Convenience Features Climate Control: THERMOTRONIC automatic...
Suspension (AIRMATIC, ABC), Steering, Brakes (including SBC/BAS/ABS/ESP), Wheels and Tires
Electrical And Electronics:
Body Control Module (BCM), Powertrain Control Module (PCM), Chassis Control Module (CCM), Infotainment System (COMAND), Navigation, Audio, Climate Control (THERMOTRONIC), Lighting (Bi-Xenon, LED), Instrument Cluster, CAN Bus diagnostics, Telematic systems
Body And Interior:
Exterior body panels, Doors, Hood, Trunk, Interior trim, Seats, Airbags, Seatbelts, Sunroof, Convertible top (if applicable)
Component removal and installation, Major overhauls, Specific repair procedures for all major systems, Engine rebuild, Transmission service, Suspension component replacement, Brake system repair
Comprehensive, from basic fluid checks and filter changes to complete engine and transmission overhauls, advanced diagnostics, and electrical system troubleshooting.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams, schematics, and text.
Binding Type
Binding:
Not applicable (Digital download)
Paper Type
Paper Quality:
Not applicable (Digital download)
Features
Searchability:
Likely text-searchable PDF allowing for quick access to specific topics.
Accessibility:
Instant download to computer, tablet, or other compatible digital devices.
Licensing
Expiry:
No expiry dates (one-time purchase)
Additional Fees:
No extra fees
⚙️ Engine Specifications
Primary Engine
Engine Family:
M272 (V6), M273 (V8), OM642 (V6 Diesel), M156/M159 (V8 AMG - may not be covered in standard manual)
Performance
S550 Engine:
4.7L (or 5.5L depending on specific model year variant within 2012) V8, approx. 382-429 hp, 391-516 lb-ft torque
PRE-SAFE anticipatory safety system that prepares occupant restraints and seating positions in potential collision scenarios.
Seatbelts:
3-point inertia-reel seatbelts with belt tensioners and force limiters
💡 Technology Features
Infotainment
System Name:
COMAND (Cockpit Management and Navigation)
Features:
Navigation system, Radio (AM/FM/SiriusXM), CD/DVD player, MP3 compatibility, Bluetooth connectivity, auxiliary input.
Driver Assistance
Adaptive Cruise Control:
DISTRONIC PLUS provides automatic speed control based on traffic ahead.
Parking Assistance:
PARKTRONIC parking sensors with visual and audible alerts.
Connectivity
Telematics:
Optional Mercedes-Benz Tele Aid system for emergency assistance.
Convenience Features
Climate Control:
THERMOTRONIC automatic climate control with multi-zone operation.
Lighting:
Bi-Xenon headlamps with Active Curve Illumination, LED daytime running lights, ambient interior lighting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12-24 months, depending on driving conditions and specific engine oil used (refer to Flexible Service System - ASSYST PLUS).
Transmission Service Interval:
Mercedes-Benz recommends checking transmission fluid level and condition periodically. Replacement intervals are often based on mileage (e.g., 60,000-80,000 miles) or ASSYST PLUS prompts, but can be debated by independent specialists.
Brake Fluid Change Interval:
Every 2 years
Fluid Specifications
Power Steering Fluid:
MB 345.0 approved hydraulic fluid (often green)
Coolant Capacity:
Approx. 9-10 liters depending on engine
Known Issues
Air Suspension Struts:
Leaking air springs, compressor failures (common on many W221s with AIRMATIC or ABC).
Oil Cooler Seals:
Failure of oil cooler seals leading to coolant leaks into the oil system, potentially causing engine damage (especially on M272/M273 engines).
Intake Manifold Flaps:
Worn or seized intake manifold tumble flaps (M272 engines) can affect performance and cause check engine lights.
Parking Brake:
Malfunctions of the electronic parking brake actuator.
O2 Sensors:
Premature failure of oxygen sensors, leading to emissions issues and reduced fuel economy.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mercedes-Benz, a renowned German automotive manufacturer with a long history of luxury and engineering innovation.
Model Evolution
Predecessor:
W220 S-Class
Successor:
W222 S-Class
Production
Production Years:
2005-2013 (W221 generation)
Manufacturing Locations:
Mainly Germany (Sindelfingen assembly plant)
🏆 Awards & Recognition
Recognitions
Award Category:
Luxury Sedan Segment
Common Accolades:
Frequently recognized for comfort, quietness, advanced technology, and build quality by automotive journalists and publications like Car and Driver, MotorTrend, and Edmunds.
Certifications
Manufacturer Standards:
Adheres to Mercedes-Benz's rigorous internal quality and safety standards.
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