2012 Mitsubishi L200 (aka Triton) Workshop Repair Service Manual in Best
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🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Alternative Model Name: Triton Model Year: 2012 Generation Generation Code: Fourth Generation (KA/KB) Codes Chassis Codes: KA4T (4x2), KB4T (4x4) 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size Pickup Truck Target Audience: Individuals and businesses seeking a durable and versatile utility vehicle for work and personal use. Competitive Analysis Key Competitors: Toyota Hilux, Nissan Navara, Ford Ranger, Isuzu D-Max, Chevrolet Colorado. Key Features Truck Characteristics: Known for its robust construction, reliable powertrain, and practical utility. Often praised for its off-road capability and towing capacity. Manual Value Proposition Manual Benefit: Provides comprehensive repair and maintenance information, empowering owners and independent technicians to service the vehicle effectively, reducing reliance on dealerships and costly repairs. 📋 Manual Details Coverage Areas Manual Coverage Scope: Complete Workshop Repair and Service Page Count Total Pages: 3800 Manual Type Manual Category: Workshop Repair Service Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul and repair procedures for engine block, cylinder head, crankshaft, connecting rods, pistons, timing system, valves, and more. Engine Lubrication System: Oil pump, oil filter, oil pan, oil cooler, lubrication passages, and oil pressure testing. Engine Cooling System: Radiator, water pump, thermostat, coolant passages, hoses, fan, and temperature control. Engine Control System: Fuel injection system (EFI), ignition system, emissions control, sensors (MAP, TPS, O2, etc.), actuators, ECU diagnosis, and troubleshooting. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, injectors, fuel pressure regulator, and evaporative emission control (EVAP). Exhaust System: Exhaust manifold, catalytic converter, muffler, exhaust pipes, and oxygen sensors. Clutch: Clutch disc, pressure plate, release bearing, clutch pedal, hydraulic system, and adjustment procedures. Manual Transaxle: Gearbox overhaul, component replacement, shifting mechanisms, lubrication, and troubleshooting for manual transmissions. Automatic Transaxle: ATF service, torque converter, valve body, planetary gear sets, electronic controls, diagnostic procedures, and overhaul. Front Axle: CV joints, axle shafts, differential, wheel hubs, and suspension mounting points for 4x2 and 4x4 configurations. Rear Axle: Differential housing, gears, axle shafts, bearings, seals, and lubrication for both solid and independent rear suspensions (if applicable). Front Suspension: Upper and lower control arms, ball joints, tie rod ends, coil springs/torsion bars, shock absorbers, bushings, and alignment specifications. Rear Suspension: Leaf springs, shock absorbers, U-bolts, axle housing, and associated components for solid rear axles. Road Wheels And Tyres: Tire pressure recommendations, wheel torque specifications, wheel bearing replacement, and tire rotation. Brake System: Front and rear disc/drum brake components, brake pads, rotors, calipers, wheel cylinders, brake fluid, bleeding procedures, and master cylinder. Parking Brake System: Parking brake mechanism, cables, and adjustment procedures. Brake Control System: ABS (Anti-lock Braking System) components, sensors, modulator, warning lights, and diagnostic troubleshooting. Power Steering System: Power steering pump, fluid reservoir, lines, steering gear/rack, and troubleshooting. Steering System: Steering column, steering wheel, steering linkage, and steering angle sensor (if applicable). Seat Belts: Seat belt retractors, buckles, pre-tensioners, and inspection/replacement procedures. Supplemental Restraint System Srs: Airbag modules, SRS control unit, crash sensors, occupant classification sensors, and diagnostic troubleshooting for the airbag system. Body Lock And Security System: Door locks, latches, handles, keyless entry, central locking, alarm system, and immobilizer. Glasses Window System And Mirrors: Power windows, manual windows, door glass, windshield, rear glass, power mirrors, and mirror adjustments. Roof: Roof panel, roof rails (if equipped), sunroof (if equipped), and associated seals and trim. Exterior And Interior: Bumpers, fenders, doors, hood, tailgate, trim pieces, interior panels, upholstery, and dashboard components. Instrumental Panel: Instrument cluster (speedometer, tachometer, gauges), warning lights, switches, and related wiring. Seat: Seat adjustment mechanisms, seat frames, upholstery, and seat heating (if equipped). Air Conditioner System: Refrigerant system, compressor, condenser, evaporator, blower motor, HVAC controls, and diagnostic procedures. Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle systems, including component locations and connector pinouts. Starting And Charging System: Starter motor, ignition switch, battery, alternator, and related circuitry. Lighting System: Headlights, taillights, turn signals, interior lighting, fog lights, and related switchgear. Driver Information System: Trip computer, fuel economy display, service reminders, and warning messages. Wiper Washer And Horn: Wiper motor, wiper arms, washer pump, washer fluid reservoir, and horn operation. Body Control System: Integration of various body electronic modules, including central locking, power windows, and interior lighting control. Lan System: Vehicle network communication protocols (e.g., CAN bus) for module communication and diagnostics. Audio Visual Navigation And Telephone System: Radio, CD player, speakers, navigation system (if equipped), and Bluetooth/hands-free telephone integration. Auto Cruise Control System: Cruise control components, sensors, switches, and troubleshooting. Power Supply Ground And Circuit Elements: Fuse box locations, fuse types, relay functions, grounding points, and circuit protection. Procedures Included Diagnostic Procedures: Comprehensive troubleshooting guides for all systems, including symptom-based diagnostics and fault code interpretation. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems. Maintenance Procedures: Routine maintenance tasks, fluid changes, filter replacements, inspections,...
Individuals and businesses seeking a durable and versatile utility vehicle for work and personal use.
Competitive Analysis
Key Competitors:
Toyota Hilux, Nissan Navara, Ford Ranger, Isuzu D-Max, Chevrolet Colorado.
Key Features
Truck Characteristics:
Known for its robust construction, reliable powertrain, and practical utility. Often praised for its off-road capability and towing capacity.
Manual Value Proposition
Manual Benefit:
Provides comprehensive repair and maintenance information, empowering owners and independent technicians to service the vehicle effectively, reducing reliance on dealerships and costly repairs.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Complete Workshop Repair and Service
Page Count
Total Pages:
3800
Manual Type
Manual Category:
Workshop Repair Service Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul and repair procedures for engine block, cylinder head, crankshaft, connecting rods, pistons, timing system, valves, and more.
Detailed instructions for the complete overhaul and reassembly of major mechanical components like engines and transmissions.
Refurbishment Procedures:
Guidance on restoring worn or damaged components to good working order.
Restoration Procedures:
Information potentially useful for bringing a vehicle back to its original specification, especially for mechanical and bodywork aspects.
Technical Depth
Depth Of Information:
Professional Technician Level; Covers everything from basic maintenance to complex diagnostics and complete rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Readability:
Searchable text and high-quality printable pages.
Print Quality
Image Quality:
High-quality photos, illustrations, and diagrams.
Binding Type
Delivery Method:
Instant Download (Digital)
Paper Type
Digital Medium:
Digital PDF format, no physical paper or binding.
Compatibility
Operating Systems:
Compatible with all versions of Windows, Mac, and Linux.
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
4D56 (Common Diesel Engine)
Engine Type Example:
2.5L DOHC DI-D Common Rail Turbo Diesel (Common configuration)
Performance
Horsepower Range:
Approximately 134-175 HP (Varies by specific engine tune and market)
Torque Range:
Approximately 230-280 lb-ft (Varies by specific engine tune and market)
Fuel System
Fuel Delivery:
Electronic Direct Injection (DI-D) with Common Rail technology.
Emission Control:
Equipped with features like EGR (Exhaust Gas Recirculation) and potentially a Diesel Particulate Filter (DPF) depending on market regulations.
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual Transmission
Optional
Transmission Type Opt:
4-Speed or 5-Speed Automatic Transmission (depending on market and trim)
Features
Drivetrain Options:
Available in 4x2 (RWD) and 4x4 (4WD) configurations, often with selectable 4WD modes (e.g., 2H, 4H, 4HLc).
📐 Dimensions
Exterior
Length Approx:
5000-5300 mm (Varies by body style - Single Cab, Double Cab, etc.)
Width Approx:
1775-1800 mm
Height Approx:
1775-1815 mm
Weights
Curb Weight Approx:
1700-1950 kg (Varies significantly by configuration)
Towing Capacity Approx:
Up to 2,700 kg (Braked trailer, varies by market and specification)
🛡️ Safety Features
Ratings
Ancap Rating Example:
4 Stars (for certain configurations and testing periods)
Active Features
ABS:
Standard on most models; Anti-lock Braking System.
Ebs:
Electronic Brake-force Distribution (EBD).
Bas:
Brake Assist System (BAS).
Passive Features
Airbags:
Driver and front passenger airbags standard; side and curtain airbags may be optional or standard on higher trims.
Body Structure:
Reinforced impact-absorbing cabin structure.
💡 Technology Features
Infotainment
Audio System:
Base models typically feature a basic AM/FM/CD player with auxiliary input. Higher trims may offer touchscreens, MP3 compatibility, and more speakers.
Driver Assistance
ABS Standard:
ABS, EBD, and Brake Assist are typically standard safety features.
Traction Control:
Traction Control (TCL) and Active Stability Control (ASC) were becoming more common in this generation, especially on higher trims and 4x4 models.
Connectivity
Bluetooth:
Bluetooth hands-free calling and audio streaming may be available on higher trim levels or as an optional feature.
Navigation:
Optional navigation systems were available on premium trims, often integrated into a touchscreen display.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 10,000 miles (8,000 to 15,000 km) or 6-12 months, depending on driving conditions and oil type. Manual will specify exact intervals.
Air Filter Replacement:
Recommended every 15,000 to 30,000 miles (24,000 to 48,000 km), or sooner in dusty conditions. Manual will detail specific interval.
Fuel Filter Replacement:
Crucial for diesel engines, typically around 20,000 to 40,000 miles (32,000 to 64,000 km). Manual will provide the precise interval.
Fluid Specifications
Engine Oil Type:
API SN or higher, SAE 5W-30 or 10W-30 (Diesel) or specific gasoline equivalent. Manual will specify exact grade and capacity.
Coolant Type:
Ethylene glycol-based antifreeze (Mitsubishi DiaQueen Super Long Life Coolant or equivalent). Manual will specify color and type.
Brake Fluid Type:
DOT 3 or DOT 4. Manual will specify the exact requirement and capacity.
Transmission Fluid Type Manual:
API GL-4 or GL-5 gear oil, specific viscosity grade (e.g., 75W-90). Manual will detail specification and capacity.
Transmission Fluid Type Auto:
Specific ATF fluid (e.g., Mitsubishi DiaQueen ATF-J2 or equivalent). Manual will detail specification and capacity.
Known Issues
Common Wear Items:
Leaf spring bushings, rear shock absorbers, clutch components (manual), fuel injectors (diesel), and EGR valve issues can occur with mileage.
Turbocharger Maintenance Diesel:
Proper warm-up and cool-down procedures are critical for turbocharger longevity. Carbon buildup can be an issue if not maintained.
Drivetrain Longevity:
Regular maintenance of 4WD system components (transfer case, differentials, CV joints) is essential for durability.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Legacy:
Mitsubishi has a long history of producing rugged and capable vehicles, including a lineage of pickup trucks dating back decades.
Model Evolution
L200 Triton Lineage:
The L200/Triton nameplate has been in continuous production since the late 1970s, evolving through multiple generations to meet market demands for utility and capability.
Production
Manufacturing Location Example:
Primarily manufactured in Thailand at the Laem Chabang plant.
🏆 Awards & Recognition
Recognitions
Pickup Truck Awards:
While specific awards for the 2012 model year may vary by region, the L200/Triton consistently ranks as a strong contender in various 'best value' or 'most reliable' pickup truck categories in markets where it's popular.
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