Yamaha Grizzly 700 2012 Service Repair Workshop Manual
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Welcome to the comprehensive service and repair manual for the 2012 Grizzly 700, a celebrated All-Terrain Vehicle (ATV) known for its robust engineering and exceptional off-road capability. Building on a legacy of powersports innovation, the Grizzly 700 is designed for demanding terrains, offering a powerful 686cc liquid-cooled engine with Electronic Fuel Injection (EFI), an Ultramatic® continuously variable transmission (CVT) with engine braking, and on-command® selectable 2WD/4WD with differential lock. This ATV is engineered for durability and performance, making it a reliable choice for utility and recreational purposes alike, with features such as hydraulic disc brakes and bright lighting for enhanced safety and control. This manual provides in-depth guidance for owners and technicians to ensure the optimal performance and longevity of your Grizzly 700. It covers a wide array of essential topics, including general information, routine maintenance procedures, detailed specifications, periodic checks and adjustments, lubrication, and the complete service and repair of all major systems such as the engine, cooling system, transmission, fuel system, steering, suspension, and electrical components. With step-by-step instructions, diagrams, illustrations, and wiring schematics, this resource empowers users with the knowledge to perform advanced troubleshooting and repairs, ensuring the vehicle remains in peak condition. 🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Year: 2012 Codes Vehicle Type: ATV (All-Terrain Vehicle) 👋 Introduction Market Position Target Audience: Vehicle owners with basic mechanical skills, independent service professionals, authorized dealer service departments Competitive Analysis Advantage: Provides the same level of detail and procedure as official dealer manuals, enabling DIY repairs and informed discussions with technicians. Key Features Content Features: Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications, advanced troubleshooting 📋 Manual Details Coverage Areas Topics Covered: General Information, Routine Maintenance, Specifications, Periodic Checks and Adjustments, Lubrication, Cooling System, Transmission, Drive Chain, Sprockets, Engine Specifications, Engine Removal and Installation, Fuel System, Steering System, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting, Wiring Diagram Page Count Estimated Page Count: N/A (Digital Format, content varies) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Compatibility: All Versions of Windows and Mac Viewing Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drive Train (Chain, Sprockets) Chassis: Steering System, Shocks, Body Work Electrical: Electrical System, Wiring Diagram Fuel And Exhaust: Fuel System, Intake & Exhaust Procedures Included Maintenance: Routine Maintenance, Periodic Checks and Adjustments, Lubrication Repair And Diagnostics: Step-by-step repair instructions, Troubleshooting, Advanced Troubleshooting, Engine Removal and Installation Engine Overhaul: Engine removal and installation, internal engine component repair (pistons, valves, etc.) Transmission Repair: CVT system servicing, drive and driven clutch inspection and adjustment, gearcase lubrication. Suspension Service: Front and rear shock absorber inspection, adjustment, and potential rebuild procedures. Electrical Diagnostics: Wiring harness tracing, component testing, troubleshooting of starting, charging, and lighting systems. Technical Depth Depth: Comprehensive (Mechanic-level detail, includes diagrams, illustrations, wiring schematics, specifications) Diagnostic Capabilities: Advanced troubleshooting and diagnostic procedures for electrical and mechanical systems. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Yes (Individual pages printable) Binding Type Binding: N/A (Digital Delivery) Paper Type Paper Quality: N/A (Digital Delivery, printable to user's preference) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve, 686cc Performance Bore X Stroke: 100.0 mm x 83.9 mm (Typical for 686cc) Compression Ratio: 9.2:1 (Typical for 686cc) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition: TCI (Transistor Controlled Ignition) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) with centrifugal clutch, engine braking Optional Drive Modes: 2WD/4WD with Ultramatic® transmission, on-command® differential lock Features Gear Selection: High, Low, Neutral, Reverse, Park 📐 Dimensions Exterior Overall Length: 2,120 mm (83.5 in) Overall Width: 1,170 mm (46.1 in) Overall Height: 1,205 mm (47.4 in) Weights Wet Weight: 279 kg (615 lbs) (Approximate) Towing Capacity: 600 kg (1,322 lbs) Rack Load Capacity Front: 50 kg (110 lbs) Rack Load Capacity Rear: 90 kg (198 lbs) 🛡️ Safety Features Ratings Rollover Protection: N/A (ATV design) Active Features Braking System: Hydraulic disc brakes (Front and Rear) Passive Features Lighting: Dual 30W Krypton headlights, 8W LED tail light 💡 Technology Features Infotainment Instrumentation: Digital LCD meter displaying speedometer, odometer, trip meter, hour meter, clock, fuel gauge, 4WD/2WD indicator, gear position indicator, differential lock indicator. Driver Assistance Engine Braking: Yamaha's Ultramatic® transmission provides effective engine braking for controlled descents. Connectivity Diagnostic Interface: On-board diagnostics accessed via the electrical system for troubleshooting. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/operating hour intervals (typically every 1,000-3,000 miles or annually) Air Filter Maintenance: Refer to manual for specific intervals (recommended for dusty conditions) Fluid Specifications Engine Oil Type: Yamalube 4 (or equivalent 20W-40 API SG or higher, JASO Standard MA) Engine Oil Capacity: Approx. 2.4 Liters (2.5 US qt) with oil filter change Cooling System Coolant: High-quality ethylene glycol-based antifreeze coolant with water (50:50 mix) Brake Fluid Type:...
Welcome to the comprehensive service and repair manual for the 2012 Grizzly 700, a celebrated All-Terrain Vehicle (ATV) known for its robust engineering and exceptional off-road capability. Building on a legacy of powersports innovation, the Grizzly 700 is designed for demanding terrains, offering a powerful 686cc liquid-cooled engine with Electronic Fuel Injection (EFI), an Ultramatic® continuously variable transmission (CVT) with engine braking, and on-command® selectable 2WD/4WD with differential lock. This ATV is engineered for durability and performance, making it a reliable choice for utility and recreational purposes alike, with features such as hydraulic disc brakes and bright lighting for enhanced safety and control.
This manual provides in-depth guidance for owners and technicians to ensure the optimal performance and longevity of your Grizzly 700. It covers a wide array of essential topics, including general information, routine maintenance procedures, detailed specifications, periodic checks and adjustments, lubrication, and the complete service and repair of all major systems such as the engine, cooling system, transmission, fuel system, steering, suspension, and electrical components. With step-by-step instructions, diagrams, illustrations, and wiring schematics, this resource empowers users with the knowledge to perform advanced troubleshooting and repairs, ensuring the vehicle remains in peak condition.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Year:
2012
Codes
Vehicle Type:
ATV (All-Terrain Vehicle)
👋 Introduction
Market Position
Target Audience:
Vehicle owners with basic mechanical skills, independent service professionals, authorized dealer service departments
Competitive Analysis
Advantage:
Provides the same level of detail and procedure as official dealer manuals, enabling DIY repairs and informed discussions with technicians.
CVT system servicing, drive and driven clutch inspection and adjustment, gearcase lubrication.
Suspension Service:
Front and rear shock absorber inspection, adjustment, and potential rebuild procedures.
Electrical Diagnostics:
Wiring harness tracing, component testing, troubleshooting of starting, charging, and lighting systems.
Technical Depth
Depth:
Comprehensive (Mechanic-level detail, includes diagrams, illustrations, wiring schematics, specifications)
Diagnostic Capabilities:
Advanced troubleshooting and diagnostic procedures for electrical and mechanical systems.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Yes (Individual pages printable)
Binding Type
Binding:
N/A (Digital Delivery)
Paper Type
Paper Quality:
N/A (Digital Delivery, printable to user's preference)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve, 686cc
Performance
Bore X Stroke:
100.0 mm x 83.9 mm (Typical for 686cc)
Compression Ratio:
9.2:1 (Typical for 686cc)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition:
TCI (Transistor Controlled Ignition)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with centrifugal clutch, engine braking
Optional
Drive Modes:
2WD/4WD with Ultramatic® transmission, on-command® differential lock
Features
Gear Selection:
High, Low, Neutral, Reverse, Park
📐 Dimensions
Exterior
Overall Length:
2,120 mm (83.5 in)
Overall Width:
1,170 mm (46.1 in)
Overall Height:
1,205 mm (47.4 in)
Weights
Wet Weight:
279 kg (615 lbs) (Approximate)
Towing Capacity:
600 kg (1,322 lbs)
Rack Load Capacity Front:
50 kg (110 lbs)
Rack Load Capacity Rear:
90 kg (198 lbs)
🛡️ Safety Features
Ratings
Rollover Protection:
N/A (ATV design)
Active Features
Braking System:
Hydraulic disc brakes (Front and Rear)
Passive Features
Lighting:
Dual 30W Krypton headlights, 8W LED tail light
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD meter displaying speedometer, odometer, trip meter, hour meter, clock, fuel gauge, 4WD/2WD indicator, gear position indicator, differential lock indicator.
Driver Assistance
Engine Braking:
Yamaha's Ultramatic® transmission provides effective engine braking for controlled descents.
Connectivity
Diagnostic Interface:
On-board diagnostics accessed via the electrical system for troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/operating hour intervals (typically every 1,000-3,000 miles or annually)
Air Filter Maintenance:
Refer to manual for specific intervals (recommended for dusty conditions)
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent 20W-40 API SG or higher, JASO Standard MA)
Engine Oil Capacity:
Approx. 2.4 Liters (2.5 US qt) with oil filter change
Cooling System Coolant:
High-quality ethylene glycol-based antifreeze coolant with water (50:50 mix)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Brake pads, tires, drive belts (CVT), spark plugs, air filters (depending on usage)
Potential Failures:
CVT belt wear, starter motor issues, EFI sensor malfunctions (refer to manual for specific diagnosis)
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Yamaha Motor Corporation is renowned for its extensive history in motorcycles, marine products, and powersports vehicles, emphasizing innovation and reliability.
Model Evolution
Grizzly Lineage:
The Grizzly line has consistently been a benchmark in the ATV market, known for its robust design, off-road capability, and advanced features.
Production
Manufacturing Focus:
Yamaha ATVs are known for their quality manufacturing and durability, often produced with a focus on performance and user experience.
🏆 Awards & Recognition
Recognitions
Industry Standing:
The Yamaha Grizzly 700 is consistently recognized as a top-tier utility ATV for its performance, comfort, and durability.
Ratings
Expert Reviews:
Praised by automotive and powersports media for its power delivery, suspension, and off-road capability.
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