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2016-2017 Ford Explorer Service And Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Explorer Model Year: 2016-2017 Generation: Fifth Generation (2011-2019), Facelifted for 2016 👋 Introduction Market Position Segment: Mid-size Crossover SUV Target Audience: Families, active individuals, fleet operators seeking versatility and capability. Competitive Analysis Key Competitors: Chevrolet Traverse, Toyota Highlander, Honda Pilot, Jeep Grand Cherokee, Nissan Pathfinder. Key Features Facelift 2016: Significant update with revised exterior styling (grille, headlights, taillights), updated interior features, introduction of new powertrains and driver-assistance technologies. Platform: Unibody construction, based on Ford's D3 platform (derived from Volvo's P2 platform). 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Data Specificity: Specific to 2016-2017 Ford Explorer models, not generic Page Count Estimated Pages: Likely over 2000 pages (typical for comprehensive dealer-level manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF or equivalent) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (2.3L EcoBoost, 3.5L Ti-VCT V6, 3.5L EcoBoost V6), transmission (6F50/6F55 SelectShift Automatic), fuel system, exhaust system, cooling system, lubrication system, engine performance, diagnostics. Chassis: Suspension (front struts, rear multi-link independent), steering (electric power-assisted), brakes (front ventilated discs, rear solid discs, ABS, stability control, parking brake), wheels and tires. Electrical: 12V electrical system, battery, charging system (alternator), starting system, lighting (headlamps, taillamps, interior), instrument cluster, power accessories (windows, locks, mirrors, seats), audio system, navigation system, sensors, control modules (PCM, TCM, BCM, ABS module, etc.), wiring diagrams, diagnostic connectors (OBD-II). Body: Body structure, exterior panels (hood, doors, fenders, bumpers), interior trim, glass, seals, HVAC system, airbags, safety restraint systems, body control module (BCM) functions. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, cabin), spark plug replacement, belt inspection and replacement. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings, component testing procedures, wiring schematic interpretation, PCM/ECU relearn procedures. Repair: Component removal and installation, overhaul procedures (engine, transmission), brake system repairs, suspension and steering component replacement, electrical component repair and replacement, body panel repair and replacement. Specifications: Torque specifications for all fasteners, fluid capacities and types, electrical specifications, diagnostic parameters, dimensional data. Technical Depth Depth: Comprehensive, from basic maintenance to in-depth diagnostics and complete rebuilds. Covers OEM repair procedures and specifications. 📊 Manual Specifications File Format File Type: Likely PDF, optimized for searchability and printing. Print Quality Image Resolution: High resolution for clear diagrams, illustrations, and text. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Base Engine: 2.3L EcoBoost I-4 Base Engine Details Displacement: 2300 cc (2.3 Liters) Horsepower: 285 hp @ 5500 rpm (approx.) Torque: 305 lb-ft @ 2500 rpm (approx.) Optional Engine 1 Engine Variant: 3.5L Ti-VCT V6 Optional Engine 1 Details Displacement: 3497 cc (3.5 Liters) Horsepower: 290 hp @ 6500 rpm (approx.) Torque: 255 lb-ft @ 4000 rpm (approx.) Optional Engine 2 Engine Variant: 3.5L EcoBoost V6 (Sport/Platinum trims) Optional Engine 2 Details Displacement: 3497 cc (3.5 Liters) Horsepower: 365 hp @ 5000 rpm (approx.) Torque: 350 lb-ft @ 1500-5250 rpm (approx.) Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) with Port and Direct Injection (EcoBoost engines), Port Injection (Ti-VCT V6). Fuel Type: Unleaded Gasoline, Minimum Octane 87 (87 AKI), recommended 91+ for EcoBoost for optimal performance. 🔧 Transmission Standard Transmission Type: 6-speed automatic with SelectShift (6F50/6F55) Optional Transmission Type: N/A (Only 6-speed automatic offered for this generation) Features Features: SelectShift manual shifting capability, adaptive shift logic, traction control integration, AWD available with all engines. Fluid Specifications Fluid Type: Mercon LV Automatic Transmission Fluid (ATF) Fluid Capacities Capacity: Approximately 10.3 quarts (9.7 liters) for 6F50/6F55 (fill to capacity without overfilling) 📐 Dimensions Exterior Length: Approximately 198.0 inches (5,029 mm) Width: Approximately 78.9 inches (2,004 mm) Height: Approximately 69.0 inches (1,753 mm) Wheelbase: Approximately 112.8 inches (2,865 mm) Interior Seating Capacity: 7 passengers (2-3-2 configuration) Cargo Cargo Volume Behind 3Rd Row: Approximately 21.0 cubic feet (595 liters) Cargo Volume Behind 2Nd Row: Approximately 43.9 cubic feet (1,243 liters) Cargo Volume Behind 1St Row: Approximately 81.7 cubic feet (2,313 liters) Weights Curb Weight: Varies by engine and drivetrain, typically ranging from 4,158 to 4,700 lbs (1,886 to 2,132 kg). Towing Capacity: Up to 5,000 lbs (2,268 kg) when properly equipped with the 3.5L EcoBoost V6 and towing package. 🛡️ Safety Features Ratings NHTSA Overall Rating: 5-Star Overall Safety Rating (for models equipped with specific safety features). IIHS Rating: Good ratings in most IIHS crashworthiness tests, often earning 'Top Safety Pick' or 'Top Safety Pick+' designations depending on equipment. Active Features Driver Assistance 2016 2017: Available: Adaptive Cruise Control, Blind Spot Information System (BLIS) with Cross-Traffic Alert, Lane-Keeping System, Lane Departure Warning, Forward Collision Warning with Brake Support, Auto High Beams, Parking Assist. Passive Features Airbags: Front airbags, front side-impact airbags, side-curtain airbags for all rows. Other: Anti-lock Braking System (ABS), Electronic Stability...
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2016-2017 Ford Explorer Service And Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Explorer
Model Year:
2016-2017
Generation:
Fifth Generation (2011-2019), Facelifted for 2016
👋 Introduction
Market Position
Segment:
Mid-size Crossover SUV
Target Audience:
Families, active individuals, fleet operators seeking versatility and capability.
Competitive Analysis
Key Competitors:
Chevrolet Traverse, Toyota Highlander, Honda Pilot, Jeep Grand Cherokee, Nissan Pathfinder.
Key Features
Facelift 2016:
Significant update with revised exterior styling (grille, headlights, taillights), updated interior features, introduction of new powertrains and driver-assistance technologies.
Platform:
Unibody construction, based on Ford's D3 platform (derived from Volvo's P2 platform).
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z
Data Specificity:
Specific to 2016-2017 Ford Explorer models, not generic
Page Count
Estimated Pages:
Likely over 2000 pages (typical for comprehensive dealer-level manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF or equivalent)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (2.3L EcoBoost, 3.5L Ti-VCT V6, 3.5L EcoBoost V6), transmission (6F50/6F55 SelectShift Automatic), fuel system, exhaust system, cooling system, lubrication system, engine performance, diagnostics.
Chassis:
Suspension (front struts, rear multi-link independent), steering (electric power-assisted), brakes (front ventilated discs, rear solid discs, ABS, stability control, parking brake), wheels and tires.
Electrical:
12V electrical system, battery, charging system (alternator), starting system, lighting (headlamps, taillamps, interior), instrument cluster, power accessories (windows, locks, mirrors, seats), audio system, navigation system, sensors, control modules (PCM, TCM, BCM, ABS module, etc.), wiring diagrams, diagnostic connectors (OBD-II).
Body:
Body structure, exterior panels (hood, doors, fenders, bumpers), interior trim, glass, seals, HVAC system, airbags, safety restraint systems, body control module (BCM) functions.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, cabin), spark plug replacement, belt inspection and replacement.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings, component testing procedures, wiring schematic interpretation, PCM/ECU relearn procedures.
Repair:
Component removal and installation, overhaul procedures (engine, transmission), brake system repairs, suspension and steering component replacement, electrical component repair and replacement, body panel repair and replacement.
Specifications:
Torque specifications for all fasteners, fluid capacities and types, electrical specifications, diagnostic parameters, dimensional data.
Technical Depth
Depth:
Comprehensive, from basic maintenance to in-depth diagnostics and complete rebuilds. Covers OEM repair procedures and specifications.
📊 Manual Specifications
File Format
File Type:
Likely PDF, optimized for searchability and printing.
Print Quality
Image Resolution:
High resolution for clear diagrams, illustrations, and text.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Base Engine:
2.3L EcoBoost I-4
Base Engine Details
Displacement:
2300 cc (2.3 Liters)
Horsepower:
285 hp @ 5500 rpm (approx.)
Torque:
305 lb-ft @ 2500 rpm (approx.)
Optional Engine 1
Engine Variant:
3.5L Ti-VCT V6
Optional Engine 1 Details
Displacement:
3497 cc (3.5 Liters)
Horsepower:
290 hp @ 6500 rpm (approx.)
Torque:
255 lb-ft @ 4000 rpm (approx.)
Optional Engine 2
Engine Variant:
3.5L EcoBoost V6 (Sport/Platinum trims)
Optional Engine 2 Details
Displacement:
3497 cc (3.5 Liters)
Horsepower:
365 hp @ 5000 rpm (approx.)
Torque:
350 lb-ft @ 1500-5250 rpm (approx.)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI) with Port and Direct Injection (EcoBoost engines), Port Injection (Ti-VCT V6).
Fuel Type:
Unleaded Gasoline, Minimum Octane 87 (87 AKI), recommended 91+ for EcoBoost for optimal performance.
🔧 Transmission
Standard Transmission
Type:
6-speed automatic with SelectShift (6F50/6F55)
Optional Transmission
Type:
N/A (Only 6-speed automatic offered for this generation)
Features
Features:
SelectShift manual shifting capability, adaptive shift logic, traction control integration, AWD available with all engines.
Fluid Specifications
Fluid Type:
Mercon LV Automatic Transmission Fluid (ATF)
Fluid Capacities
Capacity:
Approximately 10.3 quarts (9.7 liters) for 6F50/6F55 (fill to capacity without overfilling)
📐 Dimensions
Exterior
Length:
Approximately 198.0 inches (5,029 mm)
Width:
Approximately 78.9 inches (2,004 mm)
Height:
Approximately 69.0 inches (1,753 mm)
Wheelbase:
Approximately 112.8 inches (2,865 mm)
Interior
Seating Capacity:
7 passengers (2-3-2 configuration)
Cargo
Cargo Volume Behind 3Rd Row:
Approximately 21.0 cubic feet (595 liters)
Cargo Volume Behind 2Nd Row:
Approximately 43.9 cubic feet (1,243 liters)
Cargo Volume Behind 1St Row:
Approximately 81.7 cubic feet (2,313 liters)
Weights
Curb Weight:
Varies by engine and drivetrain, typically ranging from 4,158 to 4,700 lbs (1,886 to 2,132 kg).
Towing Capacity:
Up to 5,000 lbs (2,268 kg) when properly equipped with the 3.5L EcoBoost V6 and towing package.
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star Overall Safety Rating (for models equipped with specific safety features).
IIHS Rating:
Good ratings in most IIHS crashworthiness tests, often earning 'Top Safety Pick' or 'Top Safety Pick+' designations depending on equipment.
Active Features
Driver Assistance 2016 2017:
Available: Adaptive Cruise Control, Blind Spot Information System (BLIS) with Cross-Traffic Alert, Lane-Keeping System, Lane Departure Warning, Forward Collision Warning with Brake Support, Auto High Beams, Parking Assist.
Passive Features
Airbags:
Front airbags, front side-impact airbags, side-curtain airbags for all rows.
Other:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Rollover Stability Control, SOS Post-Crash Alert System, LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
System Name:
SYNC 3 infotainment system
Features:
8-inch touchscreen, Apple CarPlay, Android Auto (available via software update), Bluetooth connectivity, USB ports, voice recognition, SiriusXM Satellite Radio, available Navigation.
Driver Assistance
Adaptive Cruise Control:
Available with Ford's radar-based system, maintaining set speed and distance from the vehicle ahead.
Lane Keeping System:
Features Lane-Keeping Assist (active steering input) and Lane Departure Warning (auditory/visual alerts).
Connectivity
Ford Pass App:
The 2016-2017 models can utilize FordPass Connect (with modem) for remote start, lock/unlock, vehicle location, and Wi-Fi hotspot functionality, though activation may be required.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 miles or 12 months, whichever comes first, using synthetic blend or full synthetic oil as recommended.
Tire Rotation:
Every 5,000 to 7,500 miles.
Engine Air Filter:
Inspect every 20,000 miles, replace as needed (often between 30,000-60,000 miles depending on conditions).
Cabin Air Filter:
Inspect every 15,000 miles or 12 months, replace as needed (often between 20,000-30,000 miles).
Transmission Fluid Change:
Refer to manual for severe vs. normal use. Often recommended around 100,000 miles for normal use, sooner for severe conditions. Fluid flush and filter replacement recommended.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (Synthetic Blend or Full Synthetic, meeting Ford WSS-M2C946-A/B specifications).
Coolant Type:
Motorcraft Yellow Antifreeze/Coolant (Orange) - SAE J1034, Ford specification WSS-M97B44-D2.
Brake Fluid Type:
DOT 4 LV High Performance Synthetic Brake Fluid (meeting Ford specification WSS-M6C65-A1).
Known Issues
Common Complaints 2016 2017:
Some owners report occasional transmission 'clunking' or hesitations, potential water intrusion into the rear liftgate area on early models of this generation, and occasional infotainment system glitches (SYNC issues).
📚 Vehicle History
Brand Heritage
Ford SUV Legacy:
Ford has a long history of producing capable SUVs, including the Bronco and Explorer's predecessors.
Model Evolution
Explorer Heritage:
The Explorer has been a flagship SUV for Ford since its introduction in 1990. The 2016 model represents a significant redesign of the fifth generation, moving from body-on-frame to unibody construction and introducing more car-like driving dynamics and technology.
Production
Manufacturing Locations:
Primary assembly: Chicago Assembly Plant, Illinois, USA.
Model Years Covered:
Specifically covers the 2016 and 2017 model years of the Ford Explorer.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently awarded high safety marks from NHTSA and IIHS, often achieving Top Safety Pick designations.
Ratings
Consumer Reports:
Received mixed reviews from Consumer Reports, with strengths in ride comfort and safety, but sometimes criticized for transmission smoothness and fuel economy compared to some competitors.
Certifications
Family Vehicle Awards:
Frequently cited by automotive publications for its family-friendly features and versatility.
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