🏷️ Basic Information Identification Make: Aeon Model: Overland Variant: 125/180 Vehicle Type: ATV (All-Terrain Vehicle) 👋 Introduction Market Position Target Audience: Owners of Aeon Overland 125/180 ATVs seeking to perform their own maintenance and repairs, as well as independent repair shops. Competitive Analysis Value Proposition: Empowers users to perform repairs, saving significant costs on labor by providing comprehensive, easy-to-follow instructions. Key Features Ease Of Use: Features 'very easy to follow step-by-step instructions'. Visuals: Includes pictures and wiring diagrams. Delivery Method: Instant Download 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive service, repair, and maintenance for Aeon Overland 125 and 180 models. Specific Systems: Engine, transmission, drivetrain, suspension, steering, brakes, electrical system, fuel system, cooling system, exhaust system, chassis, bodywork. Page Count Estimated Page Count: Detailed page count not provided, but described as 'in depth' and 'full professional quality'. Manual Type Type: Workshop Service Manual (WSM) / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul, assembly, disassembly, component testing, and specifications for cylinder, piston, crankshaft, camshaft, valves, and timing. Engine Fuel System: Carburetor tuning and overhaul, fuel pump operation, fuel filter replacement, fuel line routing and inspection. Engine Cooling System: Radiator service, thermostat replacement, coolant flush and fill procedures, fan operation and troubleshooting. Transmission Drivetrain: Clutch operation and adjustment, transmission gear inspection and replacement, drive shaft and CV joint service, differential maintenance. Electrical System: Wiring diagrams for all circuits, battery testing and maintenance, starter motor and alternator service, ignition system troubleshooting, lighting and accessory circuits. Brakes System: Brake pad and shoe replacement, caliper and master cylinder overhaul, brake fluid bleeding, disc and drum inspection. Suspension Steering: Shock absorber and spring replacement, bushing inspection and replacement, tie rod end and ball joint service, steering column and rack maintenance. Chassis Frame: Frame inspection for damage, weld integrity, and alignment. Bodywork Trim: Panel removal and installation, trim piece replacement, seat maintenance, fender and bumper repair. Procedures Included Routine Maintenance: Oil change intervals and specifications, filter replacement, spark plug replacement, air filter cleaning/replacement, chain lubrication and adjustment. Troubleshooting: Diagnostic flowcharts and step-by-step procedures for common issues (e.g., hard starting, poor running, electrical faults). Repair Overhaul: Complete disassembly and reassembly instructions for major components, including engine rebuilds and transmission overhauls. Wiring Diagrams: Detailed, high-resolution wiring schematics covering all electrical systems. Technical Depth Depth Of Coverage: Full professional quality, in-depth coverage suitable for both DIY mechanics and professional technicians. Diagnostic Capabilities: Includes troubleshooting guides, symptom analysis, and step-by-step diagnostic procedures. 📊 Manual Specifications File Format PDF Quality: Professional quality, suitable for printing. Searchability: Likely searchable text within the PDF (standard for professional manuals). Print Quality Printability: All pages are printable. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type 125: Likely a 125cc class single-cylinder, 4-stroke engine (common for this displacement). Specific architecture (e.g., SOHC, air/liquid cooled) not detailed. Engine Type 180: Likely a 180cc class single-cylinder, 4-stroke engine. Specific architecture not detailed. Performance Horsepower 125: Estimated 8-12 HP (typical for 125cc ATVs). Specific figures not provided. Horsepower 180: Estimated 10-15 HP (typical for 180cc ATVs). Specific figures not provided. Fuel System Fuel Delivery: Carburetor. Specific carburetor model/tuning not detailed in product description. Cooling System Cooling Method: Likely air-cooled or liquid-cooled, depending on specific model variant. Manual covers cooling system maintenance. Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) or similar electronic ignition system. Manual includes ignition system troubleshooting. 🔧 Transmission Standard Transmission Type: Automatic transmission, likely CVT (Continuously Variable Transmission) with forward, neutral, and reverse gears. Manual covers transmission service. Optional Optional Transmissions: N/A (ATVs typically have a single transmission type). Features Drive Type: Likely 2WD or 4WD. Manual would cover drivetrain components. 📐 Dimensions Exterior Vehicle Size: Dimensions not specified in product description, but typical for a mid-size utility ATV. Weights Dry Weight: Weight specifications not provided. Manual may include this for component handling. 🛡️ Safety Features Ratings Safety Certifications: N/A (ATVs are not typically rated by organizations like NHTSA in the same way as cars. Manual focuses on mechanical safety). Active Features Braking System Type: Hydraulic disc brakes (front and rear) are standard on such ATVs. Manual covers brake system maintenance and repair. Passive Features Safety Equipment: Manual would detail proper function and maintenance of safety-critical components like handlebars, controls, and lighting. 💡 Technology Features Infotainment Display Features: Basic digital or analog instrument cluster for speed, RPM, odometer, fuel level, and indicator lights. Manual covers cluster diagnostics. Driver Assistance Atv Specific Tech: Features such as selectable 2WD/4WD, engine braking, and specific suspension geometries are covered in the manual's chassis and drivetrain sections. Connectivity Accessories Integration: Manual may provide guidance on wiring for auxiliary accessories like lights or winches. 🔧 Maintenance Service Intervals Oil Change Interval: Likely every 1000-1500 km or 6-12 months,...
Detailed page count not provided, but described as 'in depth' and 'full professional quality'.
Manual Type
Type:
Workshop Service Manual (WSM) / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul, assembly, disassembly, component testing, and specifications for cylinder, piston, crankshaft, camshaft, valves, and timing.
Engine Fuel System:
Carburetor tuning and overhaul, fuel pump operation, fuel filter replacement, fuel line routing and inspection.
Engine Cooling System:
Radiator service, thermostat replacement, coolant flush and fill procedures, fan operation and troubleshooting.
Transmission Drivetrain:
Clutch operation and adjustment, transmission gear inspection and replacement, drive shaft and CV joint service, differential maintenance.
Electrical System:
Wiring diagrams for all circuits, battery testing and maintenance, starter motor and alternator service, ignition system troubleshooting, lighting and accessory circuits.
Brakes System:
Brake pad and shoe replacement, caliper and master cylinder overhaul, brake fluid bleeding, disc and drum inspection.
Suspension Steering:
Shock absorber and spring replacement, bushing inspection and replacement, tie rod end and ball joint service, steering column and rack maintenance.
Chassis Frame:
Frame inspection for damage, weld integrity, and alignment.
Bodywork Trim:
Panel removal and installation, trim piece replacement, seat maintenance, fender and bumper repair.
Procedures Included
Routine Maintenance:
Oil change intervals and specifications, filter replacement, spark plug replacement, air filter cleaning/replacement, chain lubrication and adjustment.
Troubleshooting:
Diagnostic flowcharts and step-by-step procedures for common issues (e.g., hard starting, poor running, electrical faults).
Repair Overhaul:
Complete disassembly and reassembly instructions for major components, including engine rebuilds and transmission overhauls.
Wiring Diagrams:
Detailed, high-resolution wiring schematics covering all electrical systems.
Technical Depth
Depth Of Coverage:
Full professional quality, in-depth coverage suitable for both DIY mechanics and professional technicians.
Diagnostic Capabilities:
Includes troubleshooting guides, symptom analysis, and step-by-step diagnostic procedures.
📊 Manual Specifications
File Format
PDF Quality:
Professional quality, suitable for printing.
Searchability:
Likely searchable text within the PDF (standard for professional manuals).
Print Quality
Printability:
All pages are printable.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 125:
Likely a 125cc class single-cylinder, 4-stroke engine (common for this displacement). Specific architecture (e.g., SOHC, air/liquid cooled) not detailed.
Engine Type 180:
Likely a 180cc class single-cylinder, 4-stroke engine. Specific architecture not detailed.
Performance
Horsepower 125:
Estimated 8-12 HP (typical for 125cc ATVs). Specific figures not provided.
Horsepower 180:
Estimated 10-15 HP (typical for 180cc ATVs). Specific figures not provided.
Fuel System
Fuel Delivery:
Carburetor. Specific carburetor model/tuning not detailed in product description.
Cooling System
Cooling Method:
Likely air-cooled or liquid-cooled, depending on specific model variant. Manual covers cooling system maintenance.
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition) or similar electronic ignition system. Manual includes ignition system troubleshooting.
🔧 Transmission
Standard
Transmission Type:
Automatic transmission, likely CVT (Continuously Variable Transmission) with forward, neutral, and reverse gears. Manual covers transmission service.
Optional
Optional Transmissions:
N/A (ATVs typically have a single transmission type).
Features
Drive Type:
Likely 2WD or 4WD. Manual would cover drivetrain components.
📐 Dimensions
Exterior
Vehicle Size:
Dimensions not specified in product description, but typical for a mid-size utility ATV.
Weights
Dry Weight:
Weight specifications not provided. Manual may include this for component handling.
🛡️ Safety Features
Ratings
Safety Certifications:
N/A (ATVs are not typically rated by organizations like NHTSA in the same way as cars. Manual focuses on mechanical safety).
Active Features
Braking System Type:
Hydraulic disc brakes (front and rear) are standard on such ATVs. Manual covers brake system maintenance and repair.
Passive Features
Safety Equipment:
Manual would detail proper function and maintenance of safety-critical components like handlebars, controls, and lighting.
💡 Technology Features
Infotainment
Display Features:
Basic digital or analog instrument cluster for speed, RPM, odometer, fuel level, and indicator lights. Manual covers cluster diagnostics.
Driver Assistance
Atv Specific Tech:
Features such as selectable 2WD/4WD, engine braking, and specific suspension geometries are covered in the manual's chassis and drivetrain sections.
Connectivity
Accessories Integration:
Manual may provide guidance on wiring for auxiliary accessories like lights or winches.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Likely every 1000-1500 km or 6-12 months, depending on usage. Manual will provide precise intervals.
Air Filter Service:
Regular inspection and cleaning/replacement, typically every few hundred kilometers or annually. Manual provides detailed schedule.
Spark Plug Replacement:
Typically every 5000-10000 km or as per manual recommendation. Manual will specify type and gap.
Fluid Specifications
Engine Oil Type:
Likely a SAE 10W-40 or 20W-50 motorcycle-specific 4-stroke engine oil meeting API SG/SH/SJ or higher specifications. Manual will specify exact grade and API classification.
Coolant Type:
Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water. Manual will specify capacity and type.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify the exact type and bleeding procedures.
Gear Oil Type:
Manual would specify the type and viscosity for the transmission and differential if applicable. Often a GL-4 or GL-5 gear oil.
Known Issues
Common Wear Items:
Brake pads, tires, drive chain/belt (if applicable), suspension bushings, and control cables are typical wear items for ATVs. Manual addresses their maintenance and replacement.
Carburetor Tuning Issues:
Carburetors can require periodic adjustment due to altitude changes, fuel quality, or wear. The manual provides tuning procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aeon Motor Co., Ltd., a Taiwanese manufacturer of ATVs, scooters, and motorcycles.
Model Evolution
Overland Series:
The Overland series typically represents Aeon's utility-focused ATV line, designed for general trail riding and light work. Specific model year variations are not detailed in the product description.
Production
Production Period:
The manual likely covers a range of production years for the Overland 125 and 180 models. Specific years are not listed.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific industry awards for this manual or model are listed in the product description. Focus is on practical utility and repairability.
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