🏷️ Basic Information Identification Make: AJS Model: Heavyweight 350 cc Engine Displacement: 350 cc Codes Production Code: AJS Heavyweight 350 cc Series 👋 Introduction Market Position Market Position: Essential resource for owners and mechanics of classic AJS motorcycles, particularly the Heavyweight 350 cc models from the late 1950s to mid-1960s. Competitive Analysis Competitive Analysis: This manual provides detailed, specific information tailored to the AJS Heavyweight 350 cc, offering a level of depth often found in OEM manuals, making it a critical tool for maintaining and repairing these vintage machines. Key Features Key Features: Comprehensive coverage, detailed step-by-step procedures, clear illustrations, diagnostic information, and specific service data ensure effective repair and maintenance. Purpose Manual Purpose: To provide comprehensive technical information for repair, adjustments, and maintenance, ensuring the vehicle remains in optimum condition. 📋 Manual Details Coverage Areas Applicable Model Years: 1957, 1958, 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966 Scope Of Coverage: Bumper-to-bumper coverage for the AJS Heavyweight 350 cc. Page Count Page Count: 100 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Printable: Yes Compatibility: Windows, Mac, Linux OS Reader Requirement: Adobe Reader Download Type: Instant Download Accessibility: Viewable on any computer, with zoom functionality. Completeness Manual Completeness: 100% complete and intact, with no missing or corrupt pages/sections. 📖 Manual Coverage Systems Covered Engine And Transmission: Detailed procedures for removal, installation, disassembly, assembly, adjustment, and troubleshooting of the engine and transmission components. Fuel System: Coverage of carburetor adjustment, fuel lines, fuel tank, and related components. Ignition System: Information on spark plugs, magneto/coil, timing, and related electrical components. Lubrication System: Details on oil pump, oil filter (if applicable), lubrication points, and oil type recommendations. Cooling System: Information related to engine cooling, likely air-cooling for this era. Exhaust System: Procedures for exhaust pipe and muffler removal, installation, and maintenance. Clutch System: Detailed instructions for clutch operation, adjustment, and component replacement. Brake System: Information on brake lever, brake pedal, brake shoes/drums, and adjustment procedures. Suspension System: Coverage of front forks and rear suspension components, including oil changes and adjustments. Wheel And Tire Assembly: Instructions for wheel removal, installation, spoke tensioning, and tire fitting. Electrical System: Details on lighting, wiring harness, switches, and battery maintenance. Frame And Bodywork: Procedures for frame inspection, repair, and body panel removal/installation. Procedures Included Maintenance: Routine maintenance tasks, including lubrication, fluid checks, and adjustments. Troubleshooting: Diagnostic procedures for common problems, with symptom-based solutions. Repair: Comprehensive repair instructions for all major and minor components. Disassembly And Assembly: Step-by-step guides for taking apart and putting back together all vehicle systems. Adjustment: Precise instructions for adjusting various systems like the clutch, brakes, and ignition timing. Installation And Removal: Guides for removing and installing components and sub-assemblies. Component Checks: Procedures for checking and verifying the condition and function of all components. Technical Depth Technical Depth: Comprehensive, covering everything from basic adjustments to complete engine rebuilds, suitable for both DIY enthusiasts and professional mechanics. Pictorial Diagrams: Detailed pictorial diagrams, exploded views, and photographs to guide repairs. Special Tools: Reference to specific service tool numbers and their usage. Service Data: Inclusion of critical service data such as specifications, tightening torques, and wear limits. Diagram Types: Includes schematics, exploded views, sectional drawings, and photographs. Torque Values: Detailed torque values for assembly and installation procedures using correct OEM fasteners. Wear Limits: Specifications for wear limits of various components to ensure proper function and longevity. Manual Usefulness User Suitability: Suitable for mechanics and DIY persons, with simple explanations for new personnel. 📊 Manual Specifications File Format PDF Quality: High-quality, printable pages with clear text and images. Print Quality Printability: All 100 pages are printable. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 350 cc (specific engine variant not detailed, but likely a single-cylinder OHV or similar for the era). Performance Power Output: Details on horsepower and torque are likely included within the manual, specific to engine configurations of the period. Fuel System Carburetor Type: Coverage will include carburetor models common to AJS motorcycles of this era (e.g., Amal or similar). 🔧 Transmission Standard Transmission Type: Details on the standard transmission system used in the AJS Heavyweight 350 cc, likely a multi-gear, manual transmission. Features Gear Ratios: The manual will contain information regarding gear ratios and clutch operation. Clutch Type: Information on the clutch type (e.g., multi-plate wet clutch) and its servicing will be provided. 📐 Dimensions Exterior Dimensions: While exact dimensions are not in the product description, the manual likely contains chassis and component measurements necessary for repairs. Weights Dry Weight: The manual may include the dry weight of the motorcycle. 🛡️ Safety Features Ratings Safety Guidelines: Emphasis on accident prevention, special remarks for DANGER, CAUTION, or NOTE for hazardous operations. Active Features Safety Precautions: Instructions on...