Alfa Romeo 75 MILANO V6 Service Repair Manual 1986 Onward
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🏷️ Basic Information Identification Make: Alfa Romeo Model: 75 Milano Year Range Covered: 1986 Onward Engine Variant Covered: V6 Codes Model Code General: Type 161 👋 Introduction Market Position Vehicle Segment: Compact executive car, sporty sedan Target Audience: Enthusiasts, DIY mechanics, owners seeking cost-effective maintenance Competitive Analysis Competitors Era: BMW 3 Series (E30), Mercedes-Benz 190E, Audi 80/90, Ford Sierra Key Features Design Philosophy: Italian flair, rear-wheel drive dynamics, distinctive styling Engine Highlight: Renowned Alfa Romeo Busso V6 engine Manual Benefit: Significant cost savings on repair and maintenance Ease Of Use: User-friendly, no special technical knowledge required 📋 Manual Details Coverage Areas Primary Focus: Service, Repair, Maintenance, Rebuilding, Refurbishment, Restoration Diagnostic Coverage: All diagnostic and repair procedures Repair Scope: A-Z (All repairs) Page Count Estimated Pages: Likely extensive; specific count not provided, but covers A-Z repairs. Manual Type Type: Service Repair Workshop Manual Download Language Language: English (Implied by product description) Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: V6 Engine (detailed diagnostics, repair, rebuild) Fuel System: Fuel injection, carburetion (if applicable to specific V6 variants), fuel pumps, lines, tanks Ignition System: Spark plugs, coils, distributors, ignition timing Cooling System: Radiator, water pump, thermostat, hoses, fan Lubrication System: Oil pump, oil filter, oil pan, lubrication passages Transmission: Gearbox (manual/automatic), clutch, driveshafts, differential Brakes: Hydraulic system, discs, pads, calipers, parking brake Suspension: Front and rear suspension components, shock absorbers, bushings Steering: Steering rack, steering column, power steering system Electrical System: Battery, alternator, starter motor, lighting, wiring diagrams, fuses, relays Body And Chassis: Body panels, frame, interior trim, doors, windows, locks Heating Ventilation Air Conditioning: HVAC system components and controls Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, brake pad inspection Troubleshooting: Systematic fault diagnosis for all major vehicle systems Component Repair: Detailed step-by-step instructions for repairing or replacing components Rebuilding: Engine and transmission rebuilding procedures Adjustments: Ignition timing, carburetor settings (if applicable), clutch adjustment Specifications Settings: Torque specifications, clearances, fluid levels, diagnostic parameters Technical Depth Depth: Comprehensive, covering professional technician level information Diagnostic Tools: Information relevant to using standard diagnostic tools of the era Diagrams: Highly detailed, printable diagrams for repair procedures 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Accessibility: Searchable and printable Print Quality Printability: High quality, printable pages for workshop use Binding Type Binding: Digital download, no physical binding Paper Type Paper Type: N/A (Digital file) ⚙️ Engine Specifications Primary Engine Engine Code General: AR06120, AR06212 (typical for V6 models) Configuration: V6 (60-degree) Displacement: 2.5 Liters (2492 cc) for early models, potential for 3.0L variants in later years or specific markets. Performance Horsepower Typical: Approx. 155-165 hp for the 2.5L V6 Torque Typical: Approx. 200-210 Nm for the 2.5L V6 Fuel System Fuel Delivery: Bosch L-Jetronic (later models may have Motronic or similar electronic injection) Fuel Type: Unleaded Gasoline (95 RON or higher recommended) Engine Construction Block Material: Cast Iron Cylinder Head Material: Aluminum Alloy 🔧 Transmission Standard Type V6: 5-speed Manual Transaxle (often a combined gearbox and differential unit) Optional Type Automatic: Optional ZF 3HP22 3-speed automatic transmission available on some variants Features Drive Layout: Rear-wheel drive (RWD) 📐 Dimensions Exterior Body Styles: 4-door Sedan Wheelbase: Approx. 2510 mm (98.8 in) Length: Approx. 4300 mm (169.3 in) Width: Approx. 1660 mm (65.4 in) Height: Approx. 1400 mm (55.1 in) Weights Curb Weight: Approx. 1250-1350 kg (2756-2976 lbs), depending on engine and equipment 🛡️ Safety Features Ratings Crash Safety: Era-appropriate safety standards; specific crash test ratings may vary by region and not be readily available. Active Features Brakes: Disc brakes front and rear, often ventilated front discs. ABS: Anti-lock Braking System (ABS) available as an option on higher trims or later models. Passive Features Seatbelts: Front and rear seatbelts Steering Column: Collapsible steering column 💡 Technology Features Infotainment Radio: Period-appropriate AM/FM radio, often with cassette player. Aftermarket upgrades are common. Driver Assistance ABS: Optional ABS available on some models. Connectivity Connection Type: N/A (No modern connectivity features like Bluetooth or USB). 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, consult manual for specifics. Timing Belt Replacement: Crucial for V6 engines. Usually 50,000-80,000 km (30,000-50,000 miles) or 4-5 years. *Highly critical procedure.* Fluid Specifications Engine Oil: API SG/SH or ACEA A2/A3. Viscosity: 10W-40 or 20W-50 depending on climate. Capacity: Approx. 5.5 Liters. Coolant: Ethylene glycol based coolant, 50/50 mix with distilled water. Capacity: Approx. 8.5 Liters. Brake Fluid: DOT 3 or DOT 4. Transmission Fluid Manual: GL-4 SAE 75W-90 or SAE 80W-90 gear oil. Transmission Fluid Automatic: Dexron III or equivalent. Capacity: Approx. 3.5 Liters. Known Issues Rust Corrosion: Prone to rust in wheel arches, sills, and door bottoms, common for vehicles of this era. Electrical Gremlins: Can suffer from aging wiring and electrical connectors leading to intermittent faults. Cooling System Leaks: Aging hoses...