HUSQVARNA WR125 CR125 Workshop Repair Manual Download All 2006 ModelS COVERED PDF
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🏷️ Basic Information Identification Make: Husqvarna Model: CR125 Codes Product Identifier: HUSQVARNA_WR125_CR125_2006_Workshop_Repair_Manual_Download 👋 Introduction Market Position Target Audience: Enthusiast owners, independent repair shops, and mechanics specializing in off-road motorcycles. Competitive Analysis Value Proposition: Provides comprehensive, expert-level technical data typically found in OEM service manuals, enabling DIY repairs and maintenance to a professional standard. Key Features Instant Access: Immediate availability via digital download ensures quick access for urgent repairs. Visual Aids: Richly illustrated with exploded views and diagrams, simplifying complex procedures. 📋 Manual Details Coverage Areas Models Covered: All 2006 Husqvarna WR125 and CR125 models Page Count Estimated Page Count: Detailed information suggests comprehensive coverage, likely exceeding 300 pages. Specific count not provided, but described as a 'huge amount of detailed repair information.' Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly, assembly, tuning, specifications, and troubleshooting for the 125cc two-stroke engine. Fuel System: Carburetor tuning, jetting, maintenance, fuel pump (if applicable), fuel lines, and tank. Ignition System: CDI ignition, spark plug selection, testing, timing adjustments. Cooling System: Radiator, coolant, fan (if applicable), water pump maintenance and troubleshooting. Exhaust System: Pipe inspection, repair, and re-installation. Transmission And Drivetrain: Clutch operation, adjustment, and overhaul; gearbox disassembly, assembly, inspection, and lubrication; chain and sprocket maintenance. Suspension Front: Fork service, oil changes, seal replacement, damping adjustments, spring preload (if applicable). Suspension Rear: Shock absorber service, linkage maintenance, bearing inspection and replacement, spring adjustments. Brakes Front: Hydraulic brake system, caliper service, pad replacement, fluid bleeding, master cylinder overhaul, rotor inspection. Brakes Rear: Hydraulic brake system, caliper service, pad replacement, fluid bleeding, master cylinder overhaul, rotor inspection. Wheels And Tires: Spoke tensioning, rim inspection, tire selection and mounting, wheel bearing maintenance. Steering: Handlebar replacement, steering stem bearings maintenance and adjustment, control cable routing. Electrical System: Wiring diagrams, lighting system, battery maintenance, fuse identification and replacement, basic troubleshooting. Bodywork And Chassis: Frame inspection, plastic component removal and installation, seat maintenance, graphics application. Procedures Included Routine Maintenance: Oil changes (transmission, pre-mix), filter cleaning/replacement, chain lubrication and adjustment, bolt torquing, spark plug checks. Disassembly Assembly: Detailed step-by-step instructions for major component removal and re-installation, aided by exploded views. Troubleshooting: Diagnostic procedures for common issues, fault finding guides for engine, electrical, and chassis problems. Rebuilds Overhauls: Comprehensive guidance for complete engine rebuilds, gearbox overhauls, and suspension component refreshes. Adjustments: Accurate procedures for clutch, throttle, brakes, suspension, and carburetor adjustments. Lubrication: Specific lubrication points and recommended lubricant types and intervals. Component Inspection: Detailed guidelines for inspecting wear and tear on critical components. Technical Depth Depth: Expert level, covering complete engine rebuilds, advanced diagnostics, and detailed technical specifications for all major systems. Diagrams Illustrations: Includes exploded views and detailed diagrams for easy identification and correct re-assembly. Step By Step Instructions: Clear, sequential instructions for all repair and maintenance procedures. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Compatibility: Compatible with all major operating systems including Windows (95, 98, 2000, NT, XP, Vista, 7, 8, etc.) and Mac OS. Print Quality Printability: Printable for physical use in a workshop environment. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: 125cc Liquid-Cooled, Two-Stroke, Single-Cylinder Bore X Stroke: Typically 54mm x 54.5mm (refer to manual for exact figures) Reed Valve System: Yes, typically featuring a case-reed induction system. Power Output: Approx. 35-40 HP (specific output varies by model and tuning, refer to manual for exact figures) Torque: Refer to manual for specific torque figures. Performance Performance Enhancements: Manual covers tuning, jetting, and modifications for optimal performance. Fuel System Carburetor: Likely Keihin PWK or similar 38mm carburetor. Manual provides detailed jetting and tuning guidance. Fuel Type: Unleaded gasoline with proper two-stroke oil pre-mix ratio (refer to manual for specific ratio, typically 40:1 or 50:1). 🔧 Transmission Standard Type: 6-Speed Constant Mesh Manual Transmission Optional Optional Types: N/A (Standard 6-speed for both models) Features Clutch: Hydraulically Actuated Wet Multi-Plate Clutch. Manual covers adjustment and overhaul. Gear Ratios: Specific gear ratios are detailed in the manual for precise performance understanding. Transmission Oil: Manual specifies required oil type and capacity (typically SAE 80 or 85W gear oil). 📐 Dimensions Exterior Wheelbase: Refer to manual for specific dimensions. Typically around 1440mm - 1470mm for this era of motocross/enduro bikes. Weights Dry Weight: Around 95-100 kg (refer to manual for exact figures). Seat Height: Refer to manual for specific dimensions. Typically around 950mm - 970mm. 🛡️ Safety Features Ratings Safety Ratings: N/A (Off-road motorcycles are not typically subjected to standardized crash ratings like passenger vehicles). Active Features Braking System: High-performance hydraulic disc brakes (front and rear) for effective stopping power. Suspension Control: Adjustable suspension components allow for tuning to rider preference and terrain, contributing to stability. Passive Features Frame Construction: Robust chassis design for...
Enthusiast owners, independent repair shops, and mechanics specializing in off-road motorcycles.
Competitive Analysis
Value Proposition:
Provides comprehensive, expert-level technical data typically found in OEM service manuals, enabling DIY repairs and maintenance to a professional standard.
Key Features
Instant Access:
Immediate availability via digital download ensures quick access for urgent repairs.
Visual Aids:
Richly illustrated with exploded views and diagrams, simplifying complex procedures.
📋 Manual Details
Coverage Areas
Models Covered:
All 2006 Husqvarna WR125 and CR125 models
Page Count
Estimated Page Count:
Detailed information suggests comprehensive coverage, likely exceeding 300 pages. Specific count not provided, but described as a 'huge amount of detailed repair information.'
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, disassembly, assembly, tuning, specifications, and troubleshooting for the 125cc two-stroke engine.
Detailed step-by-step instructions for major component removal and re-installation, aided by exploded views.
Troubleshooting:
Diagnostic procedures for common issues, fault finding guides for engine, electrical, and chassis problems.
Rebuilds Overhauls:
Comprehensive guidance for complete engine rebuilds, gearbox overhauls, and suspension component refreshes.
Adjustments:
Accurate procedures for clutch, throttle, brakes, suspension, and carburetor adjustments.
Lubrication:
Specific lubrication points and recommended lubricant types and intervals.
Component Inspection:
Detailed guidelines for inspecting wear and tear on critical components.
Technical Depth
Depth:
Expert level, covering complete engine rebuilds, advanced diagnostics, and detailed technical specifications for all major systems.
Diagrams Illustrations:
Includes exploded views and detailed diagrams for easy identification and correct re-assembly.
Step By Step Instructions:
Clear, sequential instructions for all repair and maintenance procedures.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Compatibility:
Compatible with all major operating systems including Windows (95, 98, 2000, NT, XP, Vista, 7, 8, etc.) and Mac OS.
Print Quality
Printability:
Printable for physical use in a workshop environment.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
125cc Liquid-Cooled, Two-Stroke, Single-Cylinder
Bore X Stroke:
Typically 54mm x 54.5mm (refer to manual for exact figures)
Reed Valve System:
Yes, typically featuring a case-reed induction system.
Power Output:
Approx. 35-40 HP (specific output varies by model and tuning, refer to manual for exact figures)
Torque:
Refer to manual for specific torque figures.
Performance
Performance Enhancements:
Manual covers tuning, jetting, and modifications for optimal performance.
Fuel System
Carburetor:
Likely Keihin PWK or similar 38mm carburetor. Manual provides detailed jetting and tuning guidance.
Fuel Type:
Unleaded gasoline with proper two-stroke oil pre-mix ratio (refer to manual for specific ratio, typically 40:1 or 50:1).
🔧 Transmission
Standard
Type:
6-Speed Constant Mesh Manual Transmission
Optional
Optional Types:
N/A (Standard 6-speed for both models)
Features
Clutch:
Hydraulically Actuated Wet Multi-Plate Clutch. Manual covers adjustment and overhaul.
Gear Ratios:
Specific gear ratios are detailed in the manual for precise performance understanding.
Transmission Oil:
Manual specifies required oil type and capacity (typically SAE 80 or 85W gear oil).
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for specific dimensions. Typically around 1440mm - 1470mm for this era of motocross/enduro bikes.
Weights
Dry Weight:
Around 95-100 kg (refer to manual for exact figures).
Seat Height:
Refer to manual for specific dimensions. Typically around 950mm - 970mm.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Off-road motorcycles are not typically subjected to standardized crash ratings like passenger vehicles).
Active Features
Braking System:
High-performance hydraulic disc brakes (front and rear) for effective stopping power.
Suspension Control:
Adjustable suspension components allow for tuning to rider preference and terrain, contributing to stability.
Passive Features
Frame Construction:
Robust chassis design for rider control and stability.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Off-road motorcycle, no infotainment system).
Driver Assistance
Driver Assistance Features:
N/A (Off-road motorcycle, no electronic driver assistance systems).
Connectivity
Connectivity Features:
N/A (Off-road motorcycle, no connectivity features).
Engine Technology
Power Valve:
Likely equipped with an exhaust power valve system for optimizing power delivery across the rev range. Manual details its operation and maintenance.
🔧 Maintenance
Service Intervals
Engine Top End Rebuild:
Recommended every 50-100 hours of riding, depending on riding style and conditions. Manual provides detailed inspection points.
Transmission Oil Change:
Every 20-30 hours of riding, or as per manual recommendations. Cleanliness is paramount.
Air Filter Cleaning:
After every few rides, or more frequently in dusty conditions. Manual details cleaning and oiling procedures.
Spark Plug Check:
Every 10-15 hours of riding. Manual provides gap specifications and replacement guidelines.
Fluid Specifications
Transmission Oil:
SAE 80 or SAE 85W gear oil. Specific viscosity and API classification detailed in manual.
Coolant:
Ethylene glycol-based coolant mixed with distilled water (typically 50/50). Manual specifies type and capacity.
Brake Fluid:
DOT 4 hydraulic brake fluid. Manual specifies type and bleeding procedures.
Pre Mix Oil:
High-quality JASO FD or API TC certified two-stroke oil. Manual recommends specific types and pre-mix ratios (e.g., 40:1, 50:1).
Known Issues
Typical Wear Items:
Piston rings, clutch plates, wheel bearings, steering head bearings, fork seals, and suspension linkage bearings are common wear items requiring periodic inspection and replacement.
Carburetor Tuning:
Carburation can be sensitive to altitude, temperature, and modifications. Manual provides extensive jetting charts and tuning advice.
Cooling System Efficiency:
Proper coolant level and radiator cleanliness are crucial for preventing overheating, especially under strenuous riding conditions.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles, with roots tracing back to Sweden in 1903, has a long and storied history in off-road and motocross racing.
Model Evolution
Wr Cr Series:
The WR (Wide Ratio) and CR (Close Ratio) series represent Husqvarna's dedication to competitive motocross and enduro performance, with continuous development in engine technology and chassis design.
Production
Manufacturing Location:
Historically manufactured in Sweden, with production shifting over time under various ownerships. Specific 2006 models likely reflect this era.
🏆 Awards & Recognition
Recognitions
Motorsport Success:
Husqvarna has a strong legacy in motorsports, with WR and CR models historically achieving success in various off-road racing disciplines.
Ratings
Performance Ratings:
Not applicable in terms of consumer ratings, but highly regarded within the off-road community for performance and handling.
Certifications
Emissions Certification:
N/A (Off-road vehicles are typically exempt from passenger vehicle emissions standards).
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