Allis Chalmers Model D-19 Tractor Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Allis-Chalmers Model: D-19 Product Type: Factory Service Repair Manual 👋 Introduction Market Position Market Niche: Designed for owners and mechanics of the Allis-Chalmers D-19 tractor, a robust utility tractor popular in its era. Competitive Analysis Comparative Value: Provides factory-level repair information, often surpassing aftermarket manuals in detail and accuracy. Key Features Core Benefit: Enables owners to perform complex repairs and maintenance, reducing reliance on expensive dealership service. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Cooling System, Ignition System, Clutch, Transmission, Power Take-Off (PTO), Hydraulics, Steering, Brakes, Electrical System, Front Axle, Rear Axle, Mounting and Disassembly, Troubleshooting Page Count Page Count: 300+ Manual Type Manual Type: Service Manual / Repair Manual Language Language: English Format Format: Print 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures for all engine variants. Fuel System Repair: Carburetor adjustment, fuel pump service, fuel filter replacement, and fuel line troubleshooting. Cooling System Maintenance: Radiator service, water pump inspection and replacement, thermostat testing, and coolant specifications. Ignition System Diagnostics: Spark plug service, distributor maintenance, ignition timing adjustment, and coil testing. Transmission Service: Clutch adjustment and replacement, gear shifting mechanism repair, and transmission fluid specifications. Pto Operation And Repair: Power Take-Off (PTO) engagement, disengagement, maintenance, and repair procedures. Hydraulic System Service: Hydraulic pump testing, cylinder repair, valve adjustment, and hydraulic fluid specifications and service. Steering Mechanism Repair: Steering gear adjustment, linkage repair, and power steering system service (if applicable). Brake System Maintenance: Brake shoe inspection and replacement, brake pedal adjustment, and hydraulic brake system bleeding. Electrical System Troubleshooting: Wiring diagrams, starter motor service, generator/alternator testing, battery maintenance, and lighting system repair. Procedures Included Preventative Maintenance: Detailed schedules for oil changes, filter replacements, lubrication points, and general inspection. Troubleshooting Guides: Systematic diagnostic procedures for identifying and resolving common operational issues. Major Component Rebuilds: Comprehensive instructions for overhauling engines, transmissions, hydraulic pumps, and other major assemblies. Calibration And Adjustment: Procedures for accurately setting engine timing, carburetor idle, hydraulic pressures, and brake adjustments. Diagnostic Charts: Easy-to-follow charts for diagnosing symptoms and identifying root causes of malfunctions. Technical Depth Depth Of Coverage: Covers from basic operator maintenance to complete engine, transmission, and hydraulic system overhauls. Diagnostic Level: Advanced diagnostic information, including electrical troubleshooting and component testing. Rebuild Procedures: Detailed step-by-step instructions for rebuilding all major mechanical and hydraulic components. 📊 Manual Specifications File Format File Format: Digital (PDF) or Printed Print Quality Print Quality: High-resolution scans/print for clarity of text and diagrams. Binding Type Binding Type: Perfect Bound or Spiral Bound (for printed versions) Paper Type Paper Type: Durable, matte finish paper suitable for workshop environments (for printed versions). ⚙️ Engine Specifications Primary Engine Engine Make Model: Allis-Chalmers 200 Series (Gasoline/LPG) or Perkins 4.203 Diesel (Diesel models) Engine Type: Inline 4-Cylinder, Overhead Valve (OHV) Displacement Gas: 201 cubic inches (3.3 Liters) Displacement Diesel: 203 cubic inches (3.3 Liters) Performance Horsepower Gas: Approximately 48 PTO HP Horsepower Diesel: Approximately 44 PTO HP Fuel System Carburetor Gas: Marvel-Schebler TSX Series (specific model varies) Fuel Injection Diesel: Roosamaster or Simms Fuel Injection Pump Fuel Type: Gasoline, LPG, or Diesel 🔧 Transmission Standard Transmission Type: Constant Mesh Transmission with 4 Forward Gears and 1 Reverse Gear Optional Optional Transmission: Two-speed PTO (Live PTO) often paired with the standard transmission. Features Clutch Type: Single-plate, dry-type clutch (or two-stage for live PTO). 📐 Dimensions Exterior Wheelbase: Approximately 78 inches Length: Approximately 120 inches Width: Approximately 70 inches (at rear axle) Weights Operating Weight: Approximately 4,500 - 5,000 lbs (depending on configuration) 🛡️ Safety Features Ratings Safety Features Era: Era-appropriate safety features; emphasis on robust mechanical design. PTO shield and brake system are critical. Active Features Braking System: Internal expanding shoe brakes, mechanically operated. 💡 Technology Features Infotainment Infotainment Systems: Not applicable; features a basic operator interface. Driver Assistance Driver Assistance Features: Not applicable. Connectivity Connectivity Options: Not applicable. 🔧 Maintenance Service Intervals Engine Oil Change: Every 50 hours or annually, whichever comes first (refer to manual for specific oil type and capacity). Air Filter Cleaning: Clean oil bath air cleaner element every 50 operating hours; replace element as needed. Transmission Oil Change: Recommended every 1000 hours or annually. Consult manual for correct lubricant specification and capacity. Fluid Specifications Engine Oil Type: API Service Classification CD or higher (e.g., SAE 30 or 10W-30 depending on climate). Hydraulic Fluid Type: Allis-Chalmers Hy-Trans, or equivalent tractor hydraulic fluid meeting specifications (e.g., John Deere J20C). Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water. Known Issues Common Wear Points: Clutch wear, PTO bearing issues, hydraulic pump leaks, and carburetor adjustments. Electrical System Quirks: Older wiring harnesses can degrade; generator charging output may need periodic checking. 📚 Vehicle History Brand Heritage Brand Legacy: Allis-Chalmers was a significant American manufacturer of agricultural and industrial...
Older wiring harnesses can degrade; generator charging output may need periodic checking.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Allis-Chalmers was a significant American manufacturer of agricultural and industrial machinery, known for its distinctive 'Allis-Chalmers Orange' paint.
Model Evolution
Production Period:
The D-19 was produced from 1959 to 1963.
Production
Manufacturing Location:
Manufactured by Allis-Chalmers Manufacturing Company in the United States.
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