Aprilia Atlantic 500 2005 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Year: 2005 Generation Generation Identifier: First Generation (2001-2006) 👋 Introduction Market Position Target User: Aprilia Atlantic 500 owners and independent repair technicians Key Features Features: Complete factory specifications, step-by-step instructions, detailed diagrams, electrical schematics, torque settings, fluid capacities, diagnostic procedures, intended for official dealer workshop use. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair for Aprilia Atlantic 500 (2005 model year) Secondary Coverage: Maintenance, diagnostics, troubleshooting, and component replacement Page Count Estimated Page Count: Extensive (specific count not provided, but described as 'complete' and 'packed with all the information you need') Manual Type Type: Factory Service Repair Manual Source Type: Official Dealer Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine System: Engine disassembly, assembly, diagnostics, oil, filters, spark plugs, throttle control, running-in rules Fuel System: Fuel tank, fuel pump, EMS fuel injection system, fuel supply system, fuel pump removal/dismantling, fuel pump and fuel level feeler disassembly/checking, throttle body removal Cooling System: Coolant, radiator removal, electrical cooling fan removal, expansion tank removal, thermostat valve, coolant pump, coolant thermistor, circuit bleeding Electrical System: Battery (cover, terminals, removal, inactivity, electrolyte, recharging, installation), charging system, recharging voltage, alternator no-load, alternator continuity, voltage regulator, fuel injection system wiring diagram, ECU connections, stand switch control, injection relay controls, ignition/injection system, HV coil, drop sensor, RPM sensor, throttle valve potentiometer, injector, coolant thermistor function, fuel pump function, air thermistor function, starting and stop lights system, starting relay, stop lights relay, electric cooling fan check, water thermistor check, fan relay check, coolant temperature and fuel level indicators, wiring diagram Brakes System: Disc brakes, brake fluid level restoration, brake pad wear check, bleeding the braking system (front only), bleeding the integral braking system Suspension System: Steering adjustment, steering damper, steering bearings play adjustment, front suspension check, rear suspension check, rear suspension adjustment, rear suspension spring preload adjustment Wheels And Tires: Wheel inspection, tire inspection, tire pressure Procedures Included Maintenance Procedures: Periodic maintenance program, periodic maintenance schedule, lubricating points, battery maintenance, spark plug replacement/adjustment, throttle control adjustment, air filter replacement, engine oil change and filter replacement, transmission oil check/top-up/renewal, coolant level check/restoration/renewal/bleeding, steering adjustment, suspension adjustment Repair Procedures: Component replacement (general), engine removal from frame, fuel tank and pump removal/dismantling, throttle body removal, radiator removal, cooling fan removal, expansion tank removal, thermostat valve replacement, coolant pump replacement, coolant thermistor replacement, brake bleeding, battery installation/removal, alternator checks, sensor checks (drop, RPM, throttle valve potentiometer), injector checks, relay checks Diagnostic Procedures: Troubleshooting for electrical systems, fuel injection system diagnostics, charging system checks, sensor function checks, relay function checks Technical Depth Depth: Comprehensive: From basic maintenance and fluid changes to complete engine removal, electrical system diagnostics, and fuel injection system component testing. Includes detailed diagrams and step-by-step instructions. 📊 Manual Specifications File Format File Type: PDF Software Requirements: Adobe PDF Reader Utility Requirements: WinZip (for extraction if applicable) Compatibility: All Versions of Windows & Mac Zoom Capability: YES Print Quality Printability: Assumed printable due to PDF format and dealer workshop manual origin Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled Displacement: Approx. 493cc (Specific engine code not provided but consistent with Atlantic 500) Performance Horsepower: Likely in the range of 30-35 HP (typical for this class and era, specific value not in product info) Torque: Estimated 35-40 Nm (typical for this class and era, specific value not in product info) Fuel System Fuel Delivery: Electronic Fuel Injection (EMS) Fuel Type: Unleaded gasoline (as indicated by 'NOTES ON FUEL...') Lubrication Engine Oil Type: Specific type detailed in 'LUBRICANT CHART' chapter, likely a high-quality synthetic or semi-synthetic motorcycle-specific oil. Engine Oil Capacity: Detailed in the manual (specific value not in product info) Cooling Cooling Method: Liquid-cooled Ignition Ignition Type: Electronic Ignition (integrated with ECU) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Transmission Fluid Type: Specific type detailed in the manual, likely a dedicated CVT fluid or specific gear oil. Transmission Fluid Capacity: Detailed in the manual (specific value not in product info) 📐 Dimensions Weights Dry Weight: Approximately 195 kg (typical for this class, specific value not in product info) 🛡️ Safety Features Active Features Braking System: Disc brakes front and rear, integral braking system (details covered in manual) Passive Features Lighting System: Headlights, taillights, brake lights, turn signals (electrical system coverage) 💡 Technology Features Infotainment Instrument Cluster: Includes coolant temperature and fuel level indicators, detailed in the electrical section. Driver Assistance Electronic Systems: Advanced for its time, including EMS fuel injection, electronic ignition, and a sophisticated electrical system with various sensors and relays managed by an ECU. 🔧 Maintenance Service Intervals Periodic Maintenance: Detailed 'PERIODIC MAINTENANCE PROGRAMME' and 'PERIODIC MAINTENANCE SCHEDULE' provided in Chapter 2. Oil...
Component replacement (general), engine removal from frame, fuel tank and pump removal/dismantling, throttle body removal, radiator removal, cooling fan removal, expansion tank removal, thermostat valve replacement, coolant pump replacement, coolant thermistor replacement, brake bleeding, battery installation/removal, alternator checks, sensor checks (drop, RPM, throttle valve potentiometer), injector checks, relay checks
Diagnostic Procedures:
Troubleshooting for electrical systems, fuel injection system diagnostics, charging system checks, sensor function checks, relay function checks
Technical Depth
Depth:
Comprehensive: From basic maintenance and fluid changes to complete engine removal, electrical system diagnostics, and fuel injection system component testing. Includes detailed diagrams and step-by-step instructions.
📊 Manual Specifications
File Format
File Type:
PDF
Software Requirements:
Adobe PDF Reader
Utility Requirements:
WinZip (for extraction if applicable)
Compatibility:
All Versions of Windows & Mac
Zoom Capability:
YES
Print Quality
Printability:
Assumed printable due to PDF format and dealer workshop manual origin
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke, liquid-cooled
Displacement:
Approx. 493cc (Specific engine code not provided but consistent with Atlantic 500)
Performance
Horsepower:
Likely in the range of 30-35 HP (typical for this class and era, specific value not in product info)
Torque:
Estimated 35-40 Nm (typical for this class and era, specific value not in product info)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EMS)
Fuel Type:
Unleaded gasoline (as indicated by 'NOTES ON FUEL...')
Lubrication
Engine Oil Type:
Specific type detailed in 'LUBRICANT CHART' chapter, likely a high-quality synthetic or semi-synthetic motorcycle-specific oil.
Engine Oil Capacity:
Detailed in the manual (specific value not in product info)
Specific type detailed in the manual, likely a dedicated CVT fluid or specific gear oil.
Transmission Fluid Capacity:
Detailed in the manual (specific value not in product info)
📐 Dimensions
Weights
Dry Weight:
Approximately 195 kg (typical for this class, specific value not in product info)
🛡️ Safety Features
Active Features
Braking System:
Disc brakes front and rear, integral braking system (details covered in manual)
Passive Features
Lighting System:
Headlights, taillights, brake lights, turn signals (electrical system coverage)
💡 Technology Features
Infotainment
Instrument Cluster:
Includes coolant temperature and fuel level indicators, detailed in the electrical section.
Driver Assistance
Electronic Systems:
Advanced for its time, including EMS fuel injection, electronic ignition, and a sophisticated electrical system with various sensors and relays managed by an ECU.
🔧 Maintenance
Service Intervals
Periodic Maintenance:
Detailed 'PERIODIC MAINTENANCE PROGRAMME' and 'PERIODIC MAINTENANCE SCHEDULE' provided in Chapter 2.
Oil Change Interval:
Specified in the periodic maintenance schedule (likely every 5,000-10,000 km or annually).
Spark Plug Replacement:
Specified in the periodic maintenance schedule.
Fluid Specifications
Coolant Type:
Detailed in the manual, likely a specific ethylene glycol-based coolant for motorcycle engines.
Brake Fluid Type:
Specified in the manual, likely DOT 4 or DOT 5.1.
Known Issues
Common Problems:
While not explicitly detailed in the product description, common maxi-scooter issues can include CVT wear, electrical connector corrosion, and fuel injection system adjustments. This manual would address these.
Technical Data
Torque Settings:
A dedicated 'TIGHTENING TORQUES TABLE' is included, essential for correct assembly.
Fluid Capacities:
All fluid capacities (engine oil, transmission oil, coolant, brake fluid) are detailed in the manual.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its sport motorcycles and scooters.
Model Evolution
Model Line:
The Atlantic 500 was Aprilia's maxi-scooter offering in the early 2000s, known for its comfortable touring capability and performance.
🏆 Awards & Recognition
Recognitions
Manual Quality:
Recognized as an 'official dealers workshop' manual, indicating high accuracy and comprehensiveness.
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