APRILIA ATLANTIC 500 Service Repair Manual 2002 Onward
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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Year: 2002 Onward Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, Urban Mobility, Grand Tourer Scooter Competitive Analysis Key Competitors: Yamaha TMAX, Suzuki Burgman 400/650, Honda Silver Wing, Kymco Xciting Key Features Vehicle Appeal: Combination of scooter practicality with motorcycle-like performance and comfort for urban and touring use Manual Value Proposition: Provides essential information for owners and independent mechanics to maintain and repair the vehicle effectively. 📋 Manual Details Coverage Areas Scope: All repairs covered A-Z Model Coverage: All Atlantic 500 models Page Count Estimated Pages: Estimated 300-500 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, repair, cylinder head, pistons, crankshaft, camshafts, valve train Engine Fuel System: Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel filter, fuel tank, lines Engine Lubrication: Oil pump, oil filter, oil passages, oil cooler (if applicable), oil specifications Engine Cooling: Radiator, coolant pump, thermostat, cooling fan, coolant specifications Ignition System: Spark plugs, ignition coils, CDI unit, timing Transmission Drivetrain: CVT (Continuously Variable Transmission) unit, clutch, belt, variator, torque converter, final drive, gearbox Brakes: Front and rear brake systems, calipers, discs, master cylinder, brake lines, ABS (if equipped), bleeding procedures Suspension: Front fork, rear shock absorber, swingarm, bearings, seals, adjustment Steering: Handlebar, steering stem, bearings, adjustment Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlights, taillights, turn signals), wiring diagrams, fuses, relays Fuel System Components: Fuel pump module, pressure regulator, injector flow rates Exhaust System: Exhaust pipes, muffler, catalytic converter (if applicable) Body And Frame: Fairings, body panels, seat, storage compartments, frame inspection and repair (limited) Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, brake fluid changes, coolant flushes, chain/belt adjustment, tire pressure checks Diagnostic Troubleshooting: Step-by-step troubleshooting guides for common issues, fault code interpretation (if applicable to the EC) Major Repairs: Engine rebuild, transmission overhaul, suspension fork rebuild, brake system component replacement Component Overhaul: Carburetor/throttle body cleaning and adjustment, starter motor repair, alternator/stator testing Wiring Diagrams: Detailed electrical schematics for all systems Torque Specifications: Precise torque values for all fasteners Special Tools: Identification and usage of specialized tools required for specific procedures Technical Depth Level Of Detail: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts Coverage Focus: In-depth explanations, detailed diagrams, and precise procedures 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable (typically) Print Quality Printability: Printable for hardcopy reference Binding Type Physical Binding: N/A (Digital PDF) Paper Type Physical Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC (Single Overhead Camshaft) Displacement: 460 cc Bore X Stroke: 92 mm x 69 mm Compression Ratio: 10.5:1 (Typical for this engine generation) Performance Horsepower: Approx. 34-36 HP @ 7,000-7,500 RPM (Specific figures may vary by market/tuning) Torque: Approx. 38-40 Nm @ 5,500-6,000 RPM (Specific figures may vary by market/tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approx. 12-14 Liters (Check specific model year) Lubrication System Oil Capacity: Approx. 1.5 - 1.8 Liters (with filter change) Cooling System Coolant Type: Ethylene glycol-based coolant (e.g., Motul Motocool Expert, Castrol Radicool SF) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive System: Belt drive to rear wheel Features Transmission Fluid: Specific CVT fluid (Refer to manual for exact specifications and change intervals) 📐 Dimensions Exterior Length: Approx. 2250 mm Width: Approx. 780 mm Height: Approx. 1420 mm Weights Dry Weight: Approx. 195-210 kg (depending on specific model variant) Gross Vehicle Weight: Refer to vehicle VIN plate/manual 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle/Scooter segment typically does not undergo standardized automotive crash testing) Active Features Braking System: Disc brakes front and rear, optional ABS (Anti-lock Braking System) Lighting: Halogen headlights, LED taillight/brake light, turn signals Passive Features Frame Construction: Steel backbone frame 💡 Technology Features Infotainment Dashboard Features: Analog tachometer and speedometer, digital odometer, trip meter, fuel gauge, coolant temperature warning light, clock Driver Assistance ABS: Optional ABS (Anti-lock Braking System) available on some models, significantly improving braking safety. Connectivity Connectivity Features: Basic electrical systems, no advanced connectivity features like Bluetooth or smartphone integration. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 4,000 - 6,000 km or annually (refer to manual for precise interval) Air Filter Replacement: Check every 4,000 km, replace as needed or every 12,000-16,000 km Spark Plug Replacement: Typically every 8,000 - 12,000 km (e.g., NGK CR9EKB or equivalent) Cvt Belt Inspection: Inspect every 8,000 km, replace typically every 16,000 - 24,000 km depending on wear Brake Fluid Flush: Every 2 years or as recommended by Aprilia Fluid Specifications Engine Oil Type: SAE 5W-40 Synthetic Motorcycle Oil (API SJ or higher, JASO MA/MA2...