APRILIA ATLANTIC 500 Service Repair Manual 2002 ONWARD
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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Model Variant: GT/Sprint (likely) Year Introduced: 2002 Codes Product Sku: APR-ATL-500-2002-ON 👋 Introduction Market Position Segment: Maxi-scooter Target Audience: Urban commuters, touring riders seeking comfort and performance Competitive Analysis Key Competitors: Piaggio X9, Yamaha TMAX, Suzuki Burgman, Honda Silver Wing Key Features Design Philosophy: Sporty performance combined with maxi-scooter practicality and comfort Unique Selling Points: Italian design, strong performance for its class, excellent handling characteristics 📋 Manual Details Coverage Areas Primary Coverage: All service and repair jobs Page Count Estimated Pages: Extensive (typical service manual for this era and model would be 400-600+ pages) Manual Type Type: Service Repair Workshop Manual Language Language: English (standard for factory service manuals sold internationally) Format Format: PDF (Factory Type) 📖 Manual Coverage Systems Covered Engine Mechanical: Top end, bottom end, cooling system, lubrication, intake, exhaust Fuel System: Fuel injection system, fuel pump, injectors, fuel tank, lines, evaporative emissions control Ignition System: Ignition coils, spark plugs, ECU control Transmission Drivetrain: CVT (Continuously Variable Transmission) operation, maintenance, and repair; final drive Brakes: Front and rear brake systems, hydraulic components, ABS (if applicable), disc and pad replacement, bleeding Suspension: Front telescopic forks, rear shock absorber(s), linkage, adjustments Steering: Handlebar assembly, steering head bearings, adjustment Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting, horn, instrumentation, wiring diagrams Bodywork Chassis: Frame, body panels, fairings, seat, storage compartments, fasteners Cooling System: Radiator, coolant, fan, hoses, thermostat Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain adjustment (if applicable), fluid level checks Troubleshooting: Diagnostic procedures, fault codes (if applicable), common issues and their resolutions Component Overhaul: Engine rebuild, carburetor/throttle body cleaning and adjustment, transmission servicing Electrical Diagnostics: Wiring harness testing, component testing, multimeter usage Suspension Setup: Fork oil changes, rear shock adjustment (if applicable) Brake System Service: Pad and disc replacement, caliper service, brake fluid flush and bleeding Bodywork Repair: Panel removal, replacement, and alignment Technical Depth Depth Level: Comprehensive workshop-level detail Torque Specifications: Detailed torque values for all critical fasteners Clearances Tolerances: Engine component clearances, valve lash specifications Electrical Diagrams: High-quality, legible wiring diagrams Diagnostic Charts: Flowcharts for troubleshooting common issues 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text (typical for factory PDF manuals) Print Quality Image Resolution: High resolution for clear diagrams and images Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, single-cylinder Displacement: 460cc Bore X Stroke: 92 mm x 69 mm (typical for this engine family) Valve Train: SOHC (Single Overhead Camshaft), 4 valves Performance Horsepower: ~34-36 HP @ 7000 RPM (estimated, actual may vary slightly) Torque: ~38-40 Nm @ 5500 RPM (estimated, actual may vary slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (minimum 91 RON/87 AKI) Ignition System Ignition Type: Digital electronic ignition 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Features Drive Type: Belt drive to rear wheel Transmission Fluid: Refer to manual for specific CVT fluid type and capacity (typically specialized automatic transmission fluid) 📐 Dimensions Exterior Length: ~2200 mm (estimated) Width: ~780 mm (estimated) Height: ~1400 mm (estimated) Weights Dry Weight: ~190-200 kg (estimated) Wet Weight: ~205-215 kg (estimated) Max Load Capacity: Refer to manual Cargo Underseat Storage: Full-face helmet compatible (typical for this class) Front Storage: Glove compartment/cubby (typical) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle/Scooter safety ratings differ from automotive) Active Features Braking System: Disc brakes front and rear, ABS optional on some models/markets Passive Features Lighting: Halogen headlamp, LED taillight/indicators (depending on specific variant) Chassis Design: Steel frame providing rigidity and stability 💡 Technology Features Infotainment Instrumentation: Digital/analog combination dashboard, including speedometer, tachometer, fuel gauge, odometer, trip meter, warning lights Driver Assistance ABS: Available as an option on some configurations Connectivity Charging Port: Optional accessory charging socket may be available 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual (typically every 5,000-7,500 km or annually) Air Filter Interval: Refer to manual (often checked every service, replaced as needed or every 10,000-15,000 km) Spark Plug Interval: Refer to manual (typically 10,000-20,000 km depending on plug type) Fluid Specifications Engine Oil Type: Refer to manual (likely SAE 15W-50 or 10W-40 semi-synthetic/synthetic motorcycle oil meeting API SG/SH/SJ or higher) Engine Oil Capacity: Refer to manual (typically around 1.6 - 1.8 liters) Coolant Type: Refer to manual (likely a ethylene glycol-based coolant mixture) Brake Fluid Type: Refer to manual (DOT 4 recommended for most Aprilias) Known Issues Common Wear Items: CVT belt, rollers, sliders, brake pads, wheel bearings, battery Potential Electrical Issues: Wiring harness chafing (common on older scooters), regulator/rectifier failure Engine Maintenance: Regular valve adjustment is crucial for performance and longevity 📚 Vehicle History Brand Heritage Manufacturer: Aprilia S.p.A. (Italian manufacturer) Specialty: Renowned for...