🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Generation Generation: First Generation (Project Code: AP02B) Codes Engine Code: M307M (Rotax 500) Chassis Code: AP02B 👋 Introduction Market Position Market Segment: Premium maxi-scooter, catering to urban commuting and longer-distance touring. Competitive Analysis Key Competitors: Suzuki Burgman 400/650, Yamaha TMAX 500, Honda Silver Wing 600, Gilera Nexus 500. Key Features Unique Selling Points: Powerful engine for its class, comfortable ergonomics, substantial under-seat storage, sophisticated styling. Target Audience: Experienced riders seeking a practical yet high-performance scooter for commuting, day trips, and light touring. 📋 Manual Details Coverage Areas Coverage: All repair and maintenance procedures for the Aprilia Atlantic 500 model year 2002 onwards. Page Count Page Count: Detailed page count not specified, but described as comprehensive. Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English (assumed based on product description common practice for international sales) Format Format: Digital (likely PDF, inferring from 'easy layout format' and common sales methods for workshop manuals) File Format Specifications: Likely PDF with searchable text for efficient navigation and printing of specific sections. High resolution for clarity of diagrams and schematics. Print Quality Print Quality: N/A (Digital Format) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, component inspection, lubrication, cooling system, fuel system (injection and delivery), ignition system, exhaust system, engine management (ECU diagnosis). Transmission Systems: Automatic transmission (CVT) operation, maintenance, clutch, variator, torque converter, belt drive system, gear reduction unit. Chassis Systems: Frame, suspension (front fork, rear shock absorber), steering system, wheel bearing maintenance, brake system (hydraulic, disc types, pads, calipers, master cylinders), ABS system (if equipped). Electrical Systems: Wiring diagrams, battery maintenance, charging system (alternator/stator, regulator/rectifier), starting system, lighting system (headlights, taillights, indicators), horn, instrumentation, ECU diagnostics and fault finding. Bodywork And Trim: Fairing removal and installation, seat adjustment/removal, paneling, storage compartments, mirrors, windshield. Procedures Included Maintenance Procedures: Regular servicing, oil and filter changes, coolant checks and changes, brake fluid replacement, spark plug replacement, air filter cleaning/replacement, variator belt inspection/replacement, drive belt inspection/replacement. Repair Procedures: Engine rebuilds, gearbox internal repairs, suspension component replacement, brake system overhauls, electrical component troubleshooting and replacement, fuel injector cleaning/replacement, cylinder head work. Troubleshooting Guides: Diagnostic procedures for common issues, fault code interpretation (if applicable), systematic troubleshooting flowcharts. Technical Depth Depth Of Coverage: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including detailed component specifications and tolerances. 📊 Manual Specifications File Format File Type: Likely PDF Searchable Text: Yes (expected for professional workshop manuals) Printable: Yes (sections can be printed as needed) Print Quality Image Resolution: High-resolution for clear diagrams, illustrations, and photos. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC, 4-valve. Displacement: 460 cc (460 cubic centimeters) Bore X Stroke: 92 mm x 69 mm Compression Ratio: 10.0:1 (approximate) Performance Horsepower: 34.7 HP @ 7,250 rpm (claimed) Torque: 37.5 Nm @ 5,500 rpm (claimed) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), likely with a single throttle body. Fuel Type: Unleaded Gasoline (95 RON recommended) Lubrication Oil Type: API SG or higher, SAE 15W-40 or 10W-40 motorcycle oil. Oil Capacity: Approximately 1.7 Liters (including oil filter change). 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) with dry clutch Optional Optional Transmission: N/A (CVT is standard) Features Drive System: Belt drive to rear wheel via reduction gears. Transmission Fluid Type: Specific CVT oil (refer to manual for exact specification, often proprietary). 📐 Dimensions Exterior Length: Approximately 2,170 mm Width: Approximately 780 mm (at handlebars) Height: Approximately 1,420 mm (seat height approx. 770 mm) Weights Dry Weight: Approximately 190 kg Gross Vehicle Weight Rating: Approximately 380 kg Cargo Underseat Storage: Ample storage for two full-face helmets or equivalent luggage. 🛡️ Safety Features Ratings Safety Certifications: CE certification (European market). Active Features Braking System: Front: Dual 260 mm discs, hydraulic calipers. Rear: Single 220 mm disc, hydraulic caliper. ABS optional on some models. Lighting: Halogen headlight, LED taillight and indicators (depending on region/year). Passive Features Frame Construction: High-strength steel trellis frame, providing rigidity and stability. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog display featuring speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meters, and warning lights. Driver Assistance ABS System: Optional ABS (Anti-lock Braking System) was available on some models, enhancing rider safety during braking. Connectivity ECU Diagnostics: On-board diagnostics (OBD) capabilities for engine management unit (ECU) access and fault code retrieval using specialized tools. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or annually, whichever comes first (refer to manual for exact specification). Air Filter Service: Check every 5,000 km, clean/replace as needed. Replacement typically every 10,000-15,000 km. Spark Plug Replacement: Typically every 10,000 - 15,000 km (specific type recommended, e.g., NGK CR8EB or similar). Variator Belt Inspection:...
Regular servicing, oil and filter changes, coolant checks and changes, brake fluid replacement, spark plug replacement, air filter cleaning/replacement, variator belt inspection/replacement, drive belt inspection/replacement.
Repair Procedures:
Engine rebuilds, gearbox internal repairs, suspension component replacement, brake system overhauls, electrical component troubleshooting and replacement, fuel injector cleaning/replacement, cylinder head work.
Troubleshooting Guides:
Diagnostic procedures for common issues, fault code interpretation (if applicable), systematic troubleshooting flowcharts.
Technical Depth
Depth Of Coverage:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including detailed component specifications and tolerances.
📊 Manual Specifications
File Format
File Type:
Likely PDF
Searchable Text:
Yes (expected for professional workshop manuals)
Printable:
Yes (sections can be printed as needed)
Print Quality
Image Resolution:
High-resolution for clear diagrams, illustrations, and photos.
Electronic Fuel Injection (EFI), likely with a single throttle body.
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Lubrication
Oil Type:
API SG or higher, SAE 15W-40 or 10W-40 motorcycle oil.
Oil Capacity:
Approximately 1.7 Liters (including oil filter change).
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with dry clutch
Optional
Optional Transmission:
N/A (CVT is standard)
Features
Drive System:
Belt drive to rear wheel via reduction gears.
Transmission Fluid Type:
Specific CVT oil (refer to manual for exact specification, often proprietary).
📐 Dimensions
Exterior
Length:
Approximately 2,170 mm
Width:
Approximately 780 mm (at handlebars)
Height:
Approximately 1,420 mm (seat height approx. 770 mm)
Weights
Dry Weight:
Approximately 190 kg
Gross Vehicle Weight Rating:
Approximately 380 kg
Cargo
Underseat Storage:
Ample storage for two full-face helmets or equivalent luggage.
🛡️ Safety Features
Ratings
Safety Certifications:
CE certification (European market).
Active Features
Braking System:
Front: Dual 260 mm discs, hydraulic calipers. Rear: Single 220 mm disc, hydraulic caliper. ABS optional on some models.
Lighting:
Halogen headlight, LED taillight and indicators (depending on region/year).
Passive Features
Frame Construction:
High-strength steel trellis frame, providing rigidity and stability.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog display featuring speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meters, and warning lights.
Driver Assistance
ABS System:
Optional ABS (Anti-lock Braking System) was available on some models, enhancing rider safety during braking.
Connectivity
ECU Diagnostics:
On-board diagnostics (OBD) capabilities for engine management unit (ECU) access and fault code retrieval using specialized tools.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or annually, whichever comes first (refer to manual for exact specification).
Air Filter Service:
Check every 5,000 km, clean/replace as needed. Replacement typically every 10,000-15,000 km.
Spark Plug Replacement:
Typically every 10,000 - 15,000 km (specific type recommended, e.g., NGK CR8EB or similar).
Variator Belt Inspection:
Inspect every 5,000 km, replace around 15,000 - 20,000 km or when wear is evident.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze mixture, 50% water (refer to manual for specific Aprilia recommended coolant).
Brake Fluid Type:
DOT 4 (refer to manual for absolute confirmation).
Known Issues
Common Wear Items:
Variator rollers and ramps, drive belt, brake pads, suspension bushings.
Potential Electrical Faults:
Stator coil failures, regulator/rectifier issues, wiring harness degradation over time.
Engine Quirks:
Some reports of oil consumption on higher mileage units, occasional issues with fuel injection sensors.
📚 Vehicle History
Brand Heritage
Aprilia History:
Aprilia, an Italian manufacturer, has a rich history in motorcycle racing and performance-oriented street bikes. The Atlantic line represents their entry into the maxi-scooter market, blending sportiness with practicality.
Model Evolution
Atlantic Lineage:
The Atlantic 500 was a flagship model for Aprilia in the maxi-scooter segment, known for its powerful Rotax engine and stylish Italian design. It was developed to compete with established European and Japanese rivals.
Production
Manufacturing Origin:
Italy
Production Years:
Launched in 2001, with the 2002 model year being the subject of this manual. Production continued through the mid-2000s, evolving into subsequent models.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards are not widely publicized, the Aprilia Atlantic 500 was generally well-regarded by motorcycle journalists for its performance and comfortable ride in the maxi-scooter segment upon its release.
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