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Aprilia Atlantic 500 Sprint 2005 2006 Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Sprint Model Variant: Sprint Model Years Covered: 2005, 2006 Product Type: Workshop Repair Service Manual Product Format: PDF Download 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, executive scooter Target Audience: Commuters seeking comfort, performance, and practicality for urban and inter-urban travel. Competitive Analysis Key Competitors: Suzuki Burgman 400/650, Yamaha Majesty 400, Kymco Xciting 500. Key Features Design Philosophy: European styling with emphasis on comfort, stability, and a powerful engine for its class. Practicality: Ample under-seat storage, comfortable seating for rider and passenger, wind protection. 📋 Manual Details Coverage Areas Comprehensive Coverage: All models and variations for the specified years Page Count Estimated Page Count: Likely 400-600 pages (typical for this level of detail) Manual Type Manual Type: Workshop/Service/Repair Manual Language Language: English Format Digital Format: PDF (Searchable Text, Printable) 📖 Manual Coverage Systems Covered Engine: Detailed engine disassembly, assembly, tuning, diagnostics, and repair procedures for the 500cc engine. Transmission: Clutch, gearbox, final drive maintenance and repair. Fuel System: Fuel injection system components (injectors, pump, regulator), fuel lines, and tank service. Cooling System: Radiator, fan, thermostat, water pump, coolant specifications, and bleeding procedures. Electrical System: Wiring diagrams, battery, alternator, starter, ignition system, lighting, and electronic control unit (ECU) diagnostics. Brakes: Front and rear brake system components, hydraulic lines, fluid specifications, bleeding, and ABS system (if equipped). Suspension: Front telescopic forks (showa or similar), rear shock absorber, swingarm maintenance and adjustments. Steering: Handlebar, steering column, bearing service and adjustment. Bodywork And Frame: Fairings, seat, storage compartment, chassis inspection, and component removal/installation. Wheels And Tires: Wheel bearing service, tire pressure specifications, and replacement guidelines. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain/belt adjustments, spark plug replacement, and general inspections. Troubleshooting: Diagnostic charts and step-by-step procedures for identifying and resolving common issues. Engine Overhaul: Complete engine rebuild procedures, including piston, ring, valve, and gasket replacement. Electrical Diagnostics: Fault finding for starting, charging, ignition, and sensor systems. Brake System Repair: Master cylinder, caliper, and line service, including hydraulic bleeding. Suspension Servicing: Fork seal replacement, oil level checks, and rear shock absorber service. Bodywork Repair: Panel removal and installation, fastener torque specifications. Technical Depth Depth Of Information: Comprehensive, covering all aspects from basic maintenance to advanced troubleshooting and component-level repair. Diagnostic Capabilities: Detailed diagnostic procedures and likely includes specific error codes or symptom-based troubleshooting. Rebuild Procedures: Includes full engine and transmission disassembly and reassembly instructions. 📊 Manual Specifications File Format File Type: PDF Searchability: Full text search functionality enabled Print Quality: High-resolution scans/digital creation, suitable for printing specific sections or the entire manual. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC, 4 valves Displacement: 493cc (or 460cc for earlier variants, but Sprint typically denotes the larger displacement) Bore X Stroke: Approx. 92 mm x 90.4 mm (for 493cc) Compression Ratio: Approx. 10.5:1 Performance Horsepower: Approximately 30-34 HP @ 6250 RPM (varies slightly by market/specific tuning) Torque: Approximately 43-46 Nm @ 5000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (Octane rating specified in manual, typically 91 or higher) Lubrication Oil Type: Fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 recommended (specific API/JASO MA rating required, consult manual) Oil Capacity: Approx. 1.8 - 2.0 Liters (including filter, refer to manual for exact capacity) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Clutch Type: Automatic centrifugal clutch Transmission Fluid: N/A (CVT uses engine oil, check manual for specific type and change interval) 📐 Dimensions Exterior Length: Approx. 2230 mm Width: Approx. 800 mm Height: Approx. 1410 mm (with windscreen) Wheelbase: Approx. 1550 mm Weights Dry Weight: Approx. 195 kg Gross Vehicle Weight Rating: Consult manual (typically around 350-380 kg) Cargo Underseat Storage: Spacious, typically accommodates two full-face helmets. 🛡️ Safety Features Ratings Crash Safety Ratings: Not typically subjected to formal automotive crash safety ratings; focus is on rider safety features. Active Features Braking System: Dual-disc front brakes with 2-piston calipers, single-disc rear brake. ABS may be an option on certain models/markets. Lighting: Halogen headlights, LED taillight, integrated turn signals. Passive Features Chassis Design: Steel tubular frame for stability. Windscreen: Adjustable or fixed windscreen for rider protection. 💡 Technology Features Infotainment Dashboard: Analog speedometer and tachometer, digital display for odometer, trip meter, fuel level, and warning lights. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) may be present on some units, enhancing braking safety. Connectivity Diagnostic Ports: Likely features a diagnostic port for electronic fault code retrieval by qualified technicians. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 km or annually (refer to manual for exact mileage/time) Air Filter Replacement: Every 10,000 - 15,000 km or as needed based on operating...
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Aprilia Atlantic 500 Sprint 2005 2006 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 500 Sprint
Model Variant:
Sprint
Model Years Covered:
2005, 2006
Product Type:
Workshop Repair Service Manual
Product Format:
PDF Download
👋 Introduction
Market Position
Vehicle Segment:
Maxi-scooter, executive scooter
Target Audience:
Commuters seeking comfort, performance, and practicality for urban and inter-urban travel.
Competitive Analysis
Key Competitors:
Suzuki Burgman 400/650, Yamaha Majesty 400, Kymco Xciting 500.
Key Features
Design Philosophy:
European styling with emphasis on comfort, stability, and a powerful engine for its class.
Practicality:
Ample under-seat storage, comfortable seating for rider and passenger, wind protection.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
All models and variations for the specified years
Page Count
Estimated Page Count:
Likely 400-600 pages (typical for this level of detail)
Manual Type
Manual Type:
Workshop/Service/Repair Manual
Language
Language:
English
Format
Digital Format:
PDF (Searchable Text, Printable)
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine disassembly, assembly, tuning, diagnostics, and repair procedures for the 500cc engine.
Transmission:
Clutch, gearbox, final drive maintenance and repair.
Fuel System:
Fuel injection system components (injectors, pump, regulator), fuel lines, and tank service.
Cooling System:
Radiator, fan, thermostat, water pump, coolant specifications, and bleeding procedures.
Electrical System:
Wiring diagrams, battery, alternator, starter, ignition system, lighting, and electronic control unit (ECU) diagnostics.
Brakes:
Front and rear brake system components, hydraulic lines, fluid specifications, bleeding, and ABS system (if equipped).
Suspension:
Front telescopic forks (showa or similar), rear shock absorber, swingarm maintenance and adjustments.
Steering:
Handlebar, steering column, bearing service and adjustment.
Bodywork And Frame:
Fairings, seat, storage compartment, chassis inspection, and component removal/installation.
Wheels And Tires:
Wheel bearing service, tire pressure specifications, and replacement guidelines.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain/belt adjustments, spark plug replacement, and general inspections.
Troubleshooting:
Diagnostic charts and step-by-step procedures for identifying and resolving common issues.
Engine Overhaul:
Complete engine rebuild procedures, including piston, ring, valve, and gasket replacement.
Electrical Diagnostics:
Fault finding for starting, charging, ignition, and sensor systems.
Brake System Repair:
Master cylinder, caliper, and line service, including hydraulic bleeding.
Suspension Servicing:
Fork seal replacement, oil level checks, and rear shock absorber service.
Bodywork Repair:
Panel removal and installation, fastener torque specifications.
Technical Depth
Depth Of Information:
Comprehensive, covering all aspects from basic maintenance to advanced troubleshooting and component-level repair.
Diagnostic Capabilities:
Detailed diagnostic procedures and likely includes specific error codes or symptom-based troubleshooting.
Rebuild Procedures:
Includes full engine and transmission disassembly and reassembly instructions.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Full text search functionality enabled
Print Quality:
High-resolution scans/digital creation, suitable for printing specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, SOHC, 4 valves
Displacement:
493cc (or 460cc for earlier variants, but Sprint typically denotes the larger displacement)
Bore X Stroke:
Approx. 92 mm x 90.4 mm (for 493cc)
Compression Ratio:
Approx. 10.5:1
Performance
Horsepower:
Approximately 30-34 HP @ 6250 RPM (varies slightly by market/specific tuning)
Torque:
Approximately 43-46 Nm @ 5000 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (Octane rating specified in manual, typically 91 or higher)
Lubrication
Oil Type:
Fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 recommended (specific API/JASO MA rating required, consult manual)
Oil Capacity:
Approx. 1.8 - 2.0 Liters (including filter, refer to manual for exact capacity)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt drive to rear wheel
Features
Clutch Type:
Automatic centrifugal clutch
Transmission Fluid:
N/A (CVT uses engine oil, check manual for specific type and change interval)
📐 Dimensions
Exterior
Length:
Approx. 2230 mm
Width:
Approx. 800 mm
Height:
Approx. 1410 mm (with windscreen)
Wheelbase:
Approx. 1550 mm
Weights
Dry Weight:
Approx. 195 kg
Gross Vehicle Weight Rating:
Consult manual (typically around 350-380 kg)
Cargo
Underseat Storage:
Spacious, typically accommodates two full-face helmets.
🛡️ Safety Features
Ratings
Crash Safety Ratings:
Not typically subjected to formal automotive crash safety ratings; focus is on rider safety features.
Active Features
Braking System:
Dual-disc front brakes with 2-piston calipers, single-disc rear brake. ABS may be an option on certain models/markets.
Lighting:
Halogen headlights, LED taillight, integrated turn signals.
Passive Features
Chassis Design:
Steel tubular frame for stability.
Windscreen:
Adjustable or fixed windscreen for rider protection.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer and tachometer, digital display for odometer, trip meter, fuel level, and warning lights.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) may be present on some units, enhancing braking safety.
Connectivity
Diagnostic Ports:
Likely features a diagnostic port for electronic fault code retrieval by qualified technicians.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km or annually (refer to manual for exact mileage/time)
Air Filter Replacement:
Every 10,000 - 15,000 km or as needed based on operating conditions.
Spark Plug Replacement:
Every 10,000 - 15,000 km (specific plug type and gap crucial)
Belt Drive Inspection:
Check for wear and tension every 10,000 km; replacement typically around 20,000 - 30,000 km.
Fluid Specifications
Brake Fluid:
DOT 4 (or DOT 3 if specified for older systems, but DOT 4 is common for this era)
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (specific Aprilia or universal type recommended in manual).
Known Issues
Common Wear Items:
CVT belt wear, potential electrical connector issues (corrosion), suspension wear over time.
Fuel Injection Cleaning:
Periodic cleaning of fuel injectors may be beneficial for optimal performance.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia is an Italian manufacturer known for its sporty motorcycles and scooters, with a strong racing pedigree.
Model Evolution
Atlantic Series:
The Atlantic series represented Aprilia's entry into the large-displacement maxi-scooter market, focusing on comfort and performance.
Sprint Variant:
The 'Sprint' designation typically indicated a more performance-oriented or feature-rich version of the standard Atlantic.
Production
Manufacturing Location:
Primarily Italy
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The Atlantic 500 Sprint was generally well-regarded for its comfortable ride, powerful engine, and practicality in the maxi-scooter segment.
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