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Aprilia Habana Mojito 50 125 150 1999 All Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito Model Variants: 50, 125, 150 Year: 1999 Codes Chassis Code General: RL 👋 Introduction Market Position Category: Scooter Target Audience: Hobbyists, DIY mechanics, professional technicians seeking detailed repair information. Competitive Analysis Comparison Points: Offers detailed coverage for a specific, stylish European scooter, providing a critical resource where official documentation might be scarce. Key Features Utility: Enables owners to perform all necessary maintenance and repairs, reducing reliance on costly service centers. Benefit: Empowers owners with the knowledge to maintain their scooter's performance, longevity, and resale value. 📋 Manual Details Coverage Areas Coverage Focus: Comprehensive Service and Repair Page Count Estimated Page Count: 200-300 (estimated for a comprehensive manual of this type) Manual Type Type: Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, diagnosis, tuning, lubrication, cooling, fuel delivery, ignition, exhaust Transmission: Automatic transmission (CVT) operation, maintenance, repair, clutch, drive belts Chassis And Frame: Frame inspection, fork, rear suspension, steering system Brakes: Front and rear brake systems (hydraulic), brake fluid, pads, calipers, levers, master cylinders Electrical: Wiring diagrams, battery, charging system, lighting, ignition system, starter, instruments Fuel System: Carburetor service, fuel lines, fuel tank, fuel pump (if applicable) Bodywork And Trim: Body panel removal and installation, seat, fairings, storage compartment Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, brake checks, drive belt inspection Troubleshooting: Diagnosis of common problems, electrical faults, engine performance issues, starting problems Repair: Step-by-step repair instructions for all major mechanical and electrical components Disassembly And Assembly: Detailed procedures for component removal, overhaul, and reinstallation Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Print Quality Quality: High-resolution scanned pages, clear text and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine 50Cc Engine Type: Two-stroke, single-cylinder Displacement: 49.3 cc Bore X Stroke: 39.0 mm x 41.4 mm (typical for Minarelli AM6 derived engines) Cooling System: Forced air cooling Primary Engine 125Cc Engine Type: Four-stroke, single-cylinder Displacement: 124.9 cc Bore X Stroke: 52.4 mm x 57.8 mm (typical for Piaggio LEADER 125 engine) Cooling System: Forced air cooling Primary Engine 150Cc Engine Type: Four-stroke, single-cylinder Displacement: 150 cc (likely a variant of Piaggio LEADER 150 or similar) Bore X Stroke: 57.0 mm x 57.8 mm (typical for Piaggio LEADER 150 engine) Cooling System: Forced air cooling Performance Horsepower 50Cc: ~5-7 HP (estimated, depends on tuning and specific variant) Horsepower 125Cc: ~10-12 HP (estimated, depends on specific Piaggio engine) Horsepower 150Cc: ~12-14 HP (estimated, depends on specific Piaggio engine) Fuel System Carburetor 50Cc: Dell'Orto PHVA 17.5 (common for 50cc Minarelli-based) Carburetor 125Cc 150Cc: Likely electronic fuel injection (EFI) or a larger carburetor (e.g., Mikuni/Dell'Orto) depending on specific engine variant. 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) with dry clutch Optional Options: N/A (CVT is standard for all variants) Features Drive System: Belt drive to rear wheel 📐 Dimensions Exterior Wheelbase: ~1330 mm (estimated, varies slightly by model) Length: ~1900 mm (estimated) Width: ~740 mm (estimated, excluding mirrors) Weights Dry Weight 50Cc: ~100 kg (estimated) Dry Weight 125Cc: ~110 kg (estimated) Dry Weight 150Cc: ~115 kg (estimated) Fuel Capacity: 8.0 Liters (including reserve, estimated) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Scooter, typically not subjected to car-style crash testing) Active Features Brakes: Hydraulic disc front brake, drum or disc rear brake (varies by model and market) Lighting: Headlight, taillight, brake light, turn signals Passive Features Frame Construction: Steel underbone frame Tires: Tubeless tires (common) 💡 Technology Features Infotainment Instrument Panel: Analog speedometer, odometer, fuel gauge, and indicator lights for turn signals, high beam, and oil pressure (for 4-stroke models). Driver Assistance Features: N/A (Basic scooter technology, no electronic driver assistance features) Connectivity Features: N/A (No modern connectivity features like Bluetooth or USB) 🔧 Maintenance Service Intervals Oil Engine Oil Change 50Cc 2Stroke: Check oil level frequently; replace oil injection pump oil as needed (typically every few thousand km). For premix, ensure correct ratio at each fueling. Engine Oil Change 125Cc 150Cc 4Stroke: First service: 1000 km. Subsequent services: every 5000-7500 km or annually. Check manual for specific recommendation. Service Intervals Filters Air Filter Replacement: Inspect every 3000-5000 km, replace as needed or annually. Clean reusable filters per manual instructions. Fuel Filter Replacement: Inspect/replace every 10,000-15,000 km (if equipped). Service Intervals Spark Plug Spark Plug Replacement: Check gap and condition every 3000-5000 km, replace as needed (e.g., NGK CR7EB or equivalent). Service Intervals Brakes Brake Fluid Flush: Replace every 2 years or as per manual recommendation. Use DOT 4 brake fluid. Service Intervals Transmission Drive Belt Inspection: Inspect for wear and...
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Aprilia Habana Mojito 50 125 150 1999 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito
Model Variants:
50, 125, 150
Year:
1999
Codes
Chassis Code General:
RL
👋 Introduction
Market Position
Category:
Scooter
Target Audience:
Hobbyists, DIY mechanics, professional technicians seeking detailed repair information.
Competitive Analysis
Comparison Points:
Offers detailed coverage for a specific, stylish European scooter, providing a critical resource where official documentation might be scarce.
Key Features
Utility:
Enables owners to perform all necessary maintenance and repairs, reducing reliance on costly service centers.
Benefit:
Empowers owners with the knowledge to maintain their scooter's performance, longevity, and resale value.
📋 Manual Details
Coverage Areas
Coverage Focus:
Comprehensive Service and Repair
Page Count
Estimated Page Count:
200-300 (estimated for a comprehensive manual of this type)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, diagnosis, tuning, lubrication, cooling, fuel delivery, ignition, exhaust
Transmission:
Automatic transmission (CVT) operation, maintenance, repair, clutch, drive belts
Chassis And Frame:
Frame inspection, fork, rear suspension, steering system
Brakes:
Front and rear brake systems (hydraulic), brake fluid, pads, calipers, levers, master cylinders
Electrical:
Wiring diagrams, battery, charging system, lighting, ignition system, starter, instruments
Fuel System:
Carburetor service, fuel lines, fuel tank, fuel pump (if applicable)
Bodywork And Trim:
Body panel removal and installation, seat, fairings, storage compartment
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, brake checks, drive belt inspection
Troubleshooting:
Diagnosis of common problems, electrical faults, engine performance issues, starting problems
Repair:
Step-by-step repair instructions for all major mechanical and electrical components
Disassembly And Assembly:
Detailed procedures for component removal, overhaul, and reinstallation
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Quality:
High-resolution scanned pages, clear text and diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine 50Cc
Engine Type:
Two-stroke, single-cylinder
Displacement:
49.3 cc
Bore X Stroke:
39.0 mm x 41.4 mm (typical for Minarelli AM6 derived engines)
Cooling System:
Forced air cooling
Primary Engine 125Cc
Engine Type:
Four-stroke, single-cylinder
Displacement:
124.9 cc
Bore X Stroke:
52.4 mm x 57.8 mm (typical for Piaggio LEADER 125 engine)
Cooling System:
Forced air cooling
Primary Engine 150Cc
Engine Type:
Four-stroke, single-cylinder
Displacement:
150 cc (likely a variant of Piaggio LEADER 150 or similar)
Bore X Stroke:
57.0 mm x 57.8 mm (typical for Piaggio LEADER 150 engine)
Cooling System:
Forced air cooling
Performance
Horsepower 50Cc:
~5-7 HP (estimated, depends on tuning and specific variant)
Horsepower 125Cc:
~10-12 HP (estimated, depends on specific Piaggio engine)
Horsepower 150Cc:
~12-14 HP (estimated, depends on specific Piaggio engine)
Fuel System
Carburetor 50Cc:
Dell'Orto PHVA 17.5 (common for 50cc Minarelli-based)
Carburetor 125Cc 150Cc:
Likely electronic fuel injection (EFI) or a larger carburetor (e.g., Mikuni/Dell'Orto) depending on specific engine variant.
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT) with dry clutch
Optional
Options:
N/A (CVT is standard for all variants)
Features
Drive System:
Belt drive to rear wheel
📐 Dimensions
Exterior
Wheelbase:
~1330 mm (estimated, varies slightly by model)
Length:
~1900 mm (estimated)
Width:
~740 mm (estimated, excluding mirrors)
Weights
Dry Weight 50Cc:
~100 kg (estimated)
Dry Weight 125Cc:
~110 kg (estimated)
Dry Weight 150Cc:
~115 kg (estimated)
Fuel Capacity:
8.0 Liters (including reserve, estimated)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooter, typically not subjected to car-style crash testing)
Active Features
Brakes:
Hydraulic disc front brake, drum or disc rear brake (varies by model and market)
Lighting:
Headlight, taillight, brake light, turn signals
Passive Features
Frame Construction:
Steel underbone frame
Tires:
Tubeless tires (common)
💡 Technology Features
Infotainment
Instrument Panel:
Analog speedometer, odometer, fuel gauge, and indicator lights for turn signals, high beam, and oil pressure (for 4-stroke models).
Driver Assistance
Features:
N/A (Basic scooter technology, no electronic driver assistance features)
Connectivity
Features:
N/A (No modern connectivity features like Bluetooth or USB)
🔧 Maintenance
Service Intervals Oil
Engine Oil Change 50Cc 2Stroke:
Check oil level frequently; replace oil injection pump oil as needed (typically every few thousand km). For premix, ensure correct ratio at each fueling.
Engine Oil Change 125Cc 150Cc 4Stroke:
First service: 1000 km. Subsequent services: every 5000-7500 km or annually. Check manual for specific recommendation.
Service Intervals Filters
Air Filter Replacement:
Inspect every 3000-5000 km, replace as needed or annually. Clean reusable filters per manual instructions.
Fuel Filter Replacement:
Inspect/replace every 10,000-15,000 km (if equipped).
Service Intervals Spark Plug
Spark Plug Replacement:
Check gap and condition every 3000-5000 km, replace as needed (e.g., NGK CR7EB or equivalent).
Service Intervals Brakes
Brake Fluid Flush:
Replace every 2 years or as per manual recommendation. Use DOT 4 brake fluid.
Service Intervals Transmission
Drive Belt Inspection:
Inspect for wear and tension every 5000-7500 km. Replace as needed (often recommended around 15,000-20,000 km).
Fluid Specifications
Engine Oil 125Cc 150Cc 4Stroke:
SAE 10W-40 or 5W-40, API SG/SH/SJ or JASO MA certified motorcycle oil. Capacity: ~0.8 - 1.0 Liters (check manual for exact fill level).
Brake Fluid:
DOT 4
Coolant Type 50Cc 2Stroke:
N/A (Air-cooled)
Coolant Type 125Cc 150Cc 4Stroke:
N/A (Air-cooled)
Known Issues
Electrical Connections:
Corrosion or loose connections in wiring harness, particularly at connectors, can cause intermittent electrical faults.
Carburetor Fouling:
The 50cc model's carburetor can be prone to fouling from infrequent use or poor fuel quality, leading to starting and running issues.
Suspension Wear:
Front fork seals or rear shock absorber can degrade over time, leading to leaks or a loss of damping.
Variator Wear:
CVT drive and driven pulleys, along with the belt, can experience wear, impacting acceleration and top speed.
📚 Vehicle History
Brand Heritage
Aprilia Origin:
Aprilia is an Italian manufacturer renowned for its high-performance motorcycles and scooters since its founding in 1945.
Model Evolution
Habana Mojito Design:
The Habana Mojito line is known for its distinctive retro styling, inspired by classic scooters, offering a blend of European design and practicality.
Engine Platforms:
Utilized reliable engine platforms, including Minarelli for the 50cc and Piaggio for the 125/150cc variants, which were common and well-supported in the European market.
Production
Production Period:
The Habana Mojito was popular in the late 1990s and early 2000s.
🏆 Awards & Recognition
Recognitions
Market Reception:
Well-received for its stylish design and comfortable ride, appealing to a segment seeking retro aesthetics.
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