Aprilia Leonardo 125 1998 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Leonardo 125 Year: 1998 Vehicle Type: Scooter Codes Chassis Code Prefix: AP04 👋 Introduction Market Position Segment: 125cc class scooter, popular for urban commuting and entry-level riders. Competitive Analysis Competitors: Competed with models like the Yamaha Majesty 125, Piaggio X9 125, Honda Pantheon 125, and Suzuki Burgman 125. Key Features Design: Modern, aerodynamic styling with a comfortable riding position and practical under-seat storage. Performance: Balanced performance for city use, offering adequate power and maneuverability. Reliability: Generally considered a robust and reliable scooter when properly maintained. 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: Digital (likely PDF, though not explicitly stated, common for this type of manual) Page Count: Estimated 200-350 pages (typical for a full service manual covering all aspects) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, troubleshooting, and component replacement. Fuel System: Carburetor adjustment and overhaul, fuel delivery system, fuel tank, and fuel lines. Ignition System: CDI unit, spark plug, ignition timing, and related components. Cooling System: Liquid cooling system, radiator, coolant pump, hoses, and thermostat. Transmission: Automatic CVT (Continuously Variable Transmission) operation, maintenance, belt replacement, roller weights, and variator/clutch assembly. Brakes: Front and rear brake systems (likely disc front, drum rear), caliper overhaul, brake fluid replacement, bleeding procedures, and pad/shoe replacement. Suspension: Front telescopic forks and rear monoshock or twin shock absorber system, including seal replacement and fluid levels. Steering: Handlebar assembly, steering stem bearings, and linkage adjustments. Electrical System: Wiring diagrams, lighting system, starter motor, battery, charging system (stator/regulator), horn, and instrument cluster. Bodywork: Fairing removal and installation, seat, storage compartments, and cosmetic component care. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, tire pressure, chain adjustment (if applicable, though unlikely on this CVT model), and lubrication points. Troubleshooting: Diagnostic procedures for common starting, running, and electrical issues with symptom-based solutions. Rebuilds: Detailed instructions for engine component rebuilds (e.g., cylinder head, piston, crankshaft) and transmission overhaul. Component Replacement: Step-by-step guides for replacing wear items like brake pads, tires, belts, and bearings. Adjustments: Carburetor idle speed and mixture, brake lever free play, and throttle cable free play. Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers detailed disassembly, torque specifications, clearances, and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (assumed for a quality digital manual) Printable: Yes (assumed for a quality digital manual) Print Quality Image Resolution: High-resolution scans or original manufacturer artwork for clear diagrams and text. Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, single-cylinder Displacement: 124.6 cc Bore X Stroke: 52.4 mm x 57.9 mm Compression Ratio: 11.0:1 (Approximate, check manual for exact) Valve Train: SOHC, 4 valves Performance Horsepower: Approximately 12-15 HP (subject to market regulations and tuning) Torque: Approximately 9-11 Nm (subject to market regulations and tuning) Fuel System Carburetor: Mikuni B26 (or similar 26mm carburetor) Fuel Type: Unleaded gasoline 95 RON Fuel Capacity: Approximately 8.5 Liters 🔧 Transmission Standard Transmission Type: Automatic CVT Clutch: Centrifugal clutch Features Drive Type: Belt drive to rear wheel 📐 Dimensions Exterior Length: Approximately 1960 mm Width: Approximately 740 mm Height: Approximately 1350 mm Weights Dry Weight: Approximately 145 kg Gross Vehicle Weight Rating: Approximately 300 kg Cargo Underseat Storage: Sufficient for one full-face helmet and small items. 🛡️ Safety Features Ratings Crash Safety: N/A (Scooters are not typically rated by agencies like NHTSA in the same way as cars). Active Features Braking System: Disc front brake, Drum rear brake (typical configuration). Lighting: Headlight, taillight, brake lights, turn signals. Passive Features Frame Construction: Steel tube frame for rigidity. Mirrors: Integrated handlebar mirrors for rear visibility. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, tachometer, fuel gauge, coolant temperature gauge, and indicator lights. Driver Assistance ABS: ABS was not a standard feature on the 1998 Leonardo 125 model. Connectivity Connectivity Features: None (basic scooter technology for its era). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 - 5,000 km or annually, whichever comes first (check manual for exact). Air Filter Cleaning: Every 3,000 - 6,000 km (depends on operating conditions). Spark Plug Replacement: Every 6,000 - 10,000 km. Cvt Belt Inspection: Inspect every 6,000 km, replace as needed (typically every 12,000-20,000 km). Brake Fluid Replacement: Every 1-2 years or as recommended. Fluid Specifications Engine Oil Type: SAE 10W-40 or 15W-50 API SG or higher (confirm with manual). Engine Oil Capacity: Approximately 1.0 - 1.2 Liters (check dipstick/level window). Coolant Type: Ethylene glycol-based coolant (50/50 mix with distilled water). Brake Fluid Type: DOT 4. Known Issues Carburetion: Carburetor jets can become clogged with age and fuel deposits, requiring cleaning or rebuilding. Electrical Connectors: Corrosion or looseness in electrical connectors can lead to intermittent issues, especially with...
125cc class scooter, popular for urban commuting and entry-level riders.
Competitive Analysis
Competitors:
Competed with models like the Yamaha Majesty 125, Piaggio X9 125, Honda Pantheon 125, and Suzuki Burgman 125.
Key Features
Design:
Modern, aerodynamic styling with a comfortable riding position and practical under-seat storage.
Performance:
Balanced performance for city use, offering adequate power and maneuverability.
Reliability:
Generally considered a robust and reliable scooter when properly maintained.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
Digital (likely PDF, though not explicitly stated, common for this type of manual)
Page Count:
Estimated 200-350 pages (typical for a full service manual covering all aspects)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, troubleshooting, and component replacement.
Fuel System:
Carburetor adjustment and overhaul, fuel delivery system, fuel tank, and fuel lines.
Ignition System:
CDI unit, spark plug, ignition timing, and related components.
Cooling System:
Liquid cooling system, radiator, coolant pump, hoses, and thermostat.
Transmission:
Automatic CVT (Continuously Variable Transmission) operation, maintenance, belt replacement, roller weights, and variator/clutch assembly.
Brakes:
Front and rear brake systems (likely disc front, drum rear), caliper overhaul, brake fluid replacement, bleeding procedures, and pad/shoe replacement.
Suspension:
Front telescopic forks and rear monoshock or twin shock absorber system, including seal replacement and fluid levels.
Steering:
Handlebar assembly, steering stem bearings, and linkage adjustments.
Electrical System:
Wiring diagrams, lighting system, starter motor, battery, charging system (stator/regulator), horn, and instrument cluster.
Bodywork:
Fairing removal and installation, seat, storage compartments, and cosmetic component care.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, tire pressure, chain adjustment (if applicable, though unlikely on this CVT model), and lubrication points.
Troubleshooting:
Diagnostic procedures for common starting, running, and electrical issues with symptom-based solutions.
Rebuilds:
Detailed instructions for engine component rebuilds (e.g., cylinder head, piston, crankshaft) and transmission overhaul.
Component Replacement:
Step-by-step guides for replacing wear items like brake pads, tires, belts, and bearings.
Adjustments:
Carburetor idle speed and mixture, brake lever free play, and throttle cable free play.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers detailed disassembly, torque specifications, clearances, and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (assumed for a quality digital manual)
Printable:
Yes (assumed for a quality digital manual)
Print Quality
Image Resolution:
High-resolution scans or original manufacturer artwork for clear diagrams and text.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, single-cylinder
Displacement:
124.6 cc
Bore X Stroke:
52.4 mm x 57.9 mm
Compression Ratio:
11.0:1 (Approximate, check manual for exact)
Valve Train:
SOHC, 4 valves
Performance
Horsepower:
Approximately 12-15 HP (subject to market regulations and tuning)
Torque:
Approximately 9-11 Nm (subject to market regulations and tuning)
Fuel System
Carburetor:
Mikuni B26 (or similar 26mm carburetor)
Fuel Type:
Unleaded gasoline 95 RON
Fuel Capacity:
Approximately 8.5 Liters
🔧 Transmission
Standard
Transmission Type:
Automatic CVT
Clutch:
Centrifugal clutch
Features
Drive Type:
Belt drive to rear wheel
📐 Dimensions
Exterior
Length:
Approximately 1960 mm
Width:
Approximately 740 mm
Height:
Approximately 1350 mm
Weights
Dry Weight:
Approximately 145 kg
Gross Vehicle Weight Rating:
Approximately 300 kg
Cargo
Underseat Storage:
Sufficient for one full-face helmet and small items.
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Scooters are not typically rated by agencies like NHTSA in the same way as cars).
Active Features
Braking System:
Disc front brake, Drum rear brake (typical configuration).
Lighting:
Headlight, taillight, brake lights, turn signals.
Passive Features
Frame Construction:
Steel tube frame for rigidity.
Mirrors:
Integrated handlebar mirrors for rear visibility.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, tachometer, fuel gauge, coolant temperature gauge, and indicator lights.
Driver Assistance
ABS:
ABS was not a standard feature on the 1998 Leonardo 125 model.
Connectivity
Connectivity Features:
None (basic scooter technology for its era).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 km or annually, whichever comes first (check manual for exact).
Air Filter Cleaning:
Every 3,000 - 6,000 km (depends on operating conditions).
Spark Plug Replacement:
Every 6,000 - 10,000 km.
Cvt Belt Inspection:
Inspect every 6,000 km, replace as needed (typically every 12,000-20,000 km).
Brake Fluid Replacement:
Every 1-2 years or as recommended.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 15W-50 API SG or higher (confirm with manual).
Engine Oil Capacity:
Approximately 1.0 - 1.2 Liters (check dipstick/level window).
Coolant Type:
Ethylene glycol-based coolant (50/50 mix with distilled water).
Brake Fluid Type:
DOT 4.
Known Issues
Carburetion:
Carburetor jets can become clogged with age and fuel deposits, requiring cleaning or rebuilding.
Electrical Connectors:
Corrosion or looseness in electrical connectors can lead to intermittent issues, especially with older models.
Suspension Seals:
Fork seals can degrade over time, leading to oil leaks.
Charging System:
Stator or voltage regulator failure can lead to battery charging problems.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles and scooters.
Model Evolution
Lineage:
The Leonardo line was Aprilia's offering in the premium maxi-scooter segment, aiming to blend sportiness with comfort.
Production
Production Years:
The Leonardo line was produced from the mid-1990s into the early 2000s, with various engine sizes (125cc, 150cc, 250cc).
🏆 Awards & Recognition
Recognitions
Awards:
No specific widely publicized awards for this model are readily available, but it was a well-regarded scooter in its class at the time of release.
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