Aprilia Majito 50 125 150 Service Repair Manual Book
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🏷️ Basic Information Identification Make: Aprilia Model: Mojito Model Variants: 50, 125, 150 Codes Engine Codes: Refer to specific model year sections within the manual for precise engine codes (e.g., Piaggio Hi-PER12 125cc, Aprilia 50cc 2-stroke). 👋 Introduction Market Position Segment: Stylish retro-styled urban scooter. Competitive Analysis Competitors: Competes with other scooters in the 50cc, 125cc, and 150cc segments from brands like Vespa, Honda, Yamaha, and Kymco, often distinguished by its unique design. Key Features Design Language: Distinctive retro styling, inspired by classic scooters of the 1950s and 60s, with a characteristic large, circular headlight and flowing bodywork. Target Audience: Urban commuters, style-conscious riders, and those seeking a distinctive and manageable scooter. 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF Download Method: Instant Download Compatibility: Windows/Mac 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, disassembly, inspection, repair, and reassembly of all engine components for 50cc, 125cc, and 150cc variants (2-stroke and 4-stroke as applicable). Gearbox Clutch: Service and repair procedures for the automatic transmission (CVT), gearbox components, and clutch assembly. Cooling System: Maintenance, troubleshooting, and repair of the liquid cooling system, including radiator, pump, thermostat, and hoses. Fuel System: Comprehensive coverage of the fuel delivery system, including carburetor/fuel injection (depending on model year), fuel pump, filters, and tank. Braking System: Service and repair for hydraulic disc brakes (front and rear), including caliper, master cylinder, brake lines, and fluid replacement. Suspension: Maintenance and overhaul of front telescopic forks and rear shock absorbers, including inspection and adjustment. Electrical System: Detailed diagrams and troubleshooting for ignition system, lighting, starter motor, battery, charging system, and wiring harnesses. Body Fixtures: Repair and replacement of body panels, fairings, seats, storage compartments, and related fixtures. Exhaust System: Inspection, maintenance, and replacement of the exhaust system components. Wheels Tires: Tire pressure, wear inspection, wheel balancing, and tire replacement procedures. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, spark plug service, and general upkeep. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable), and systematic problem-solving guides. Repair: Step-by-step repair instructions for all major mechanical and electrical components, including detailed torque specifications. Disassembly Reassembly: Complete guides for dismantling and reassembling various vehicle systems for inspection and repair. Technical Depth Depth Level: Comprehensive, covering basic maintenance to complete engine rebuilds and advanced electrical diagnostics. Diagrams Illustrations: Includes detailed diagrams, exploded views, and photographic illustrations to clarify procedures. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable due to PDF format, allowing for quick navigation to specific topics. Printability: Printable for workshop use. Binding Type Binding: Not applicable (digital PDF format). Paper Type Paper: Not applicable (digital PDF format). ⚙️ Engine Specifications Primary Engine Engine Types: Typically 2-stroke for the 50cc model and 4-stroke for the 125cc and 150cc models. Specific engine architecture (air-cooled, liquid-cooled) varies by model year and displacement. Displacement 50Cc: Approximately 49cc Displacement 125Cc: Approximately 124cc Displacement 150Cc: Approximately 150cc (often based on Piaggio LEADER engine architecture). Performance Horsepower 50Cc: Typically in the range of 4-6 HP, depending on restrictions and model year. Horsepower 125Cc: Typically in the range of 10-12 HP. Horsepower 150Cc: Typically in the range of 12-15 HP. Fuel System Fuel Delivery 50Cc: Carburetor (e.g., Dell'Orto PHVA series). Fuel Delivery 125 150Cc: Fuel Injection (EFI) or Carburetor, depending on the specific model year and market. Piaggio's Hi-PER12 engine typically features EFI. Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approximately 7-8 Liters (refer to manual for exact spec). 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) with dry clutch. Optional Optional Transmission: N/A (CVT is standard for all variants). Features Clutch Type: Automatic centrifugal dry clutch. Gear Ratios: Continuously variable; specific ratios determined by variator and clutch engagement/disengagement. Transmission Fluid: Typically requires specific CVT oil or gear oil for the final drive reduction gear. Refer to manual for exact specifications and change intervals. 📐 Dimensions Exterior Wheelbase: Varies slightly by model year and displacement, typically around 1300-1350 mm. Overall Length: Approximately 1800-1900 mm. Overall Width: Approximately 700-750 mm. Seat Height: Approximately 770-790 mm. Weights Dry Weight 50Cc: Approximately 90-100 kg. Dry Weight 125Cc: Approximately 110-120 kg. Dry Weight 150Cc: Approximately 115-125 kg. Gross Vehicle Weight: Refer to manual for specific GVWR. 🛡️ Safety Features Ratings Safety Standards: Complies with relevant European and international motorcycle safety standards (e.g., Euro 3, Euro 4 emissions). Active Features Braking System Type: Hydraulic disc brakes on both front and rear wheels for most models, providing effective stopping power. Lighting System: Halogen or LED headlights, taillights, and turn signals for visibility. Passive Features Chassis Construction: Steel tube frame providing a robust structure. 💡 Technology Features Infotainment Instrument Cluster: Typically features analog speedometer, fuel gauge, and indicator lights. Some later models may have digital elements. Driver Assistance ABS: ABS was not a standard feature on most...
Refer to specific model year sections within the manual for precise engine codes (e.g., Piaggio Hi-PER12 125cc, Aprilia 50cc 2-stroke).
👋 Introduction
Market Position
Segment:
Stylish retro-styled urban scooter.
Competitive Analysis
Competitors:
Competes with other scooters in the 50cc, 125cc, and 150cc segments from brands like Vespa, Honda, Yamaha, and Kymco, often distinguished by its unique design.
Key Features
Design Language:
Distinctive retro styling, inspired by classic scooters of the 1950s and 60s, with a characteristic large, circular headlight and flowing bodywork.
Target Audience:
Urban commuters, style-conscious riders, and those seeking a distinctive and manageable scooter.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF
Download Method:
Instant Download
Compatibility:
Windows/Mac
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, disassembly, inspection, repair, and reassembly of all engine components for 50cc, 125cc, and 150cc variants (2-stroke and 4-stroke as applicable).
Gearbox Clutch:
Service and repair procedures for the automatic transmission (CVT), gearbox components, and clutch assembly.
Cooling System:
Maintenance, troubleshooting, and repair of the liquid cooling system, including radiator, pump, thermostat, and hoses.
Fuel System:
Comprehensive coverage of the fuel delivery system, including carburetor/fuel injection (depending on model year), fuel pump, filters, and tank.
Braking System:
Service and repair for hydraulic disc brakes (front and rear), including caliper, master cylinder, brake lines, and fluid replacement.
Suspension:
Maintenance and overhaul of front telescopic forks and rear shock absorbers, including inspection and adjustment.
Electrical System:
Detailed diagrams and troubleshooting for ignition system, lighting, starter motor, battery, charging system, and wiring harnesses.
Body Fixtures:
Repair and replacement of body panels, fairings, seats, storage compartments, and related fixtures.
Exhaust System:
Inspection, maintenance, and replacement of the exhaust system components.
Wheels Tires:
Tire pressure, wear inspection, wheel balancing, and tire replacement procedures.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, spark plug service, and general upkeep.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable), and systematic problem-solving guides.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components, including detailed torque specifications.
Disassembly Reassembly:
Complete guides for dismantling and reassembling various vehicle systems for inspection and repair.
Technical Depth
Depth Level:
Comprehensive, covering basic maintenance to complete engine rebuilds and advanced electrical diagnostics.
Diagrams Illustrations:
Includes detailed diagrams, exploded views, and photographic illustrations to clarify procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable due to PDF format, allowing for quick navigation to specific topics.
Printability:
Printable for workshop use.
Binding Type
Binding:
Not applicable (digital PDF format).
Paper Type
Paper:
Not applicable (digital PDF format).
⚙️ Engine Specifications
Primary Engine
Engine Types:
Typically 2-stroke for the 50cc model and 4-stroke for the 125cc and 150cc models. Specific engine architecture (air-cooled, liquid-cooled) varies by model year and displacement.
Displacement 50Cc:
Approximately 49cc
Displacement 125Cc:
Approximately 124cc
Displacement 150Cc:
Approximately 150cc (often based on Piaggio LEADER engine architecture).
Performance
Horsepower 50Cc:
Typically in the range of 4-6 HP, depending on restrictions and model year.
Horsepower 125Cc:
Typically in the range of 10-12 HP.
Horsepower 150Cc:
Typically in the range of 12-15 HP.
Fuel System
Fuel Delivery 50Cc:
Carburetor (e.g., Dell'Orto PHVA series).
Fuel Delivery 125 150Cc:
Fuel Injection (EFI) or Carburetor, depending on the specific model year and market. Piaggio's Hi-PER12 engine typically features EFI.
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 7-8 Liters (refer to manual for exact spec).
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with dry clutch.
Optional
Optional Transmission:
N/A (CVT is standard for all variants).
Features
Clutch Type:
Automatic centrifugal dry clutch.
Gear Ratios:
Continuously variable; specific ratios determined by variator and clutch engagement/disengagement.
Transmission Fluid:
Typically requires specific CVT oil or gear oil for the final drive reduction gear. Refer to manual for exact specifications and change intervals.
📐 Dimensions
Exterior
Wheelbase:
Varies slightly by model year and displacement, typically around 1300-1350 mm.
Overall Length:
Approximately 1800-1900 mm.
Overall Width:
Approximately 700-750 mm.
Seat Height:
Approximately 770-790 mm.
Weights
Dry Weight 50Cc:
Approximately 90-100 kg.
Dry Weight 125Cc:
Approximately 110-120 kg.
Dry Weight 150Cc:
Approximately 115-125 kg.
Gross Vehicle Weight:
Refer to manual for specific GVWR.
🛡️ Safety Features
Ratings
Safety Standards:
Complies with relevant European and international motorcycle safety standards (e.g., Euro 3, Euro 4 emissions).
Active Features
Braking System Type:
Hydraulic disc brakes on both front and rear wheels for most models, providing effective stopping power.
Lighting System:
Halogen or LED headlights, taillights, and turn signals for visibility.
Passive Features
Chassis Construction:
Steel tube frame providing a robust structure.
💡 Technology Features
Infotainment
Instrument Cluster:
Typically features analog speedometer, fuel gauge, and indicator lights. Some later models may have digital elements.
Driver Assistance
ABS:
ABS was not a standard feature on most Mojito models, especially earlier ones. Check specific model year for availability.
Connectivity
Connectivity Features:
Basic functionality, no advanced smartphone integration or connectivity features typically found on modern vehicles.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 km or annually for 4-stroke engines. Refer to the manual for precise intervals and oil type.
Spark Plug Replacement:
Varies by spark plug type, generally around 5,000-10,000 km for standard plugs. Manual will specify.
Air Filter Cleaning Replacement:
Regular inspection and cleaning every few thousand kilometers, replacement as needed based on conditions.
Transmission Fluid Change:
Intervals vary, but typically recommended every 6,000-10,000 km or as per manual for the final drive. CVT belt inspection is crucial.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 15W-50 synthetic or semi-synthetic motorcycle oil (specific grade confirmed in manual).
Coolant Type:
Ethylene glycol-based antifreeze coolant, mixed with distilled water (50/50 ratio). Refer to manual for specific type and capacity.
Brake Fluid Type:
DOT 4 hydraulic brake fluid (refer to manual for specific type and compatibility).
Known Issues
Common Issues:
Potential for carburetor clogging on older 50cc models, starter motor issues, and occasional electrical gremlins. Refer to manual for specific troubleshooting.
Preventative Maintenance:
Regular cleaning of the air filter, proper fuel management, and timely servicing of the CVT system are key to longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its sporty motorcycles and scooters, with a strong racing heritage.
Model Evolution
Introduction Period:
The Mojito model line was introduced in the early 2000s, with updates and variations appearing over the years.
Design Inspiration:
Characterized by its distinctive retro styling, drawing inspiration from classic Italian scooters.
Production
Manufacturing Location:
Primarily manufactured in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Design Awards:
The Mojito's distinctive retro styling has been a significant factor in its appeal and market reception.
Ratings
Reliability Reputation:
Generally considered reliable when properly maintained, with its performance and longevity heavily dependent on adherence to the service schedule outlined in the manual.
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