Aprilia Mojito 50 125 150 Factory Service Repair Manual
Prix habituel
$133.00
Prix soldé
$133.00
Prix habituel
Prix unitaire
/ par
Vente
Épuisé
🏷️ Basic Information Identification Make: Aprilia Model: Mojito Engine Variants Covered: 50cc, 125cc, 150cc Codes Engine Code General: Varies by specific engine displacement and generation (e.g., 50cc typically Piaggio Hi-PER 2, 125/150cc Rotax or Piaggio LEADER) Generation Generation General: The Mojito has seen multiple iterations and engine updates over its production run. This manual likely covers models from the early 2000s through mid-2010s, encompassing both the original styling and later updates. 👋 Introduction Market Position Vehicle Segment: Lightweight scooter, popular for urban mobility and casual recreational use. Design Philosophy: The Aprilia Mojito is known for its distinctive retro styling, reminiscent of classic scooters, combined with modern engineering and performance. Competitive Analysis Competitors: Competes with other 50cc and 125cc scooters from brands like Vespa, Honda, Yamaha, Kymco, and SYM, particularly those emphasizing style and ease of use. Key Features Styling: Unique 'Mojito' styling with large diameter wheels (uncommon for scooters), elongated body, and distinctive front end. Engine Options: Availability of multiple engine sizes (50cc, 125cc, 150cc) to cater to different licensing requirements and rider preferences. Performance Focus: Designed for nimble handling and efficient urban commuting, with the larger engines offering more capable performance for inter-city travel. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Printability: Yes Compatibility: Windows, MAC Requirements: Adobe PDF Reader Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of 50cc and 125/150cc engines. This includes cylinder head, cylinder, piston, crankshaft, connecting rod, lubrication system (oil pump), cooling system (water pump for liquid-cooled variants), and timing components. Engine Electrical: Ignition unit, electric starter system components and troubleshooting, charging system components (stator, regulator/rectifier), and wiring diagrams. Transmission Drivetrain: Clutch (likely centrifugal clutch for 50cc, possibly multi-plate for 125/150cc), transmission internal components (gears, shafts, bearings - if applicable and separate from engine), final drive (gearbox oil and seals). Fuel System: Carburetor (specification, adjustment, cleaning, and overhaul), fuel lines, fuel pump (if applicable), fuel tank. Cooling System: Water pump maintenance and seal replacement (for liquid-cooled models), radiator, hoses, coolant specifications, and bleeding procedures. Suspension: Front fork disassembly, seal replacement, oil type and level specifications. Rear shock absorber (adjustment, replacement). Braking System: Brake caliper service, brake pad replacement, brake fluid type and bleeding procedures, master cylinder overhaul (if covered). Electrical System: Battery, lighting (headlight, taillight, indicators), horn, starter motor, wiring harnesses, fuses, switches, and diagnostic procedures. Chassis Frame: General chassis inspection, steering bearing maintenance, and component mounting. Procedures Included Maintenance Schedule: Includes recommended maintenance intervals for oil changes, filter replacements, spark plugs, brake checks, fluid flushes, and other routine servicing. Troubleshooting: Diagnostic guidance for common problems related to starting, engine performance, electrical systems, and other operational issues. Engine Overhaul: Detailed step-by-step instructions for complete engine teardown and rebuild, including torque specifications and clearances. Component Replacement: Procedures for replacing individual components such as pistons, rings, valves, bearings, seals, water pumps, oil pumps, and clutch elements. Electrical Diagnostics: Guidance on testing electrical circuits, components, and diagnosing faults using wiring diagrams. Suspension Service: Instructions for front fork seal replacement, oil changes, and basic rear shock absorber adjustments. Brake System Maintenance: Procedures for bleeding the brake system, replacing brake pads and fluid. Carburetor Tuning: Detailed steps for cleaning, rebuilding, and adjusting the carburetor for optimal performance. Lubrication System: Maintenance of the oil pump, oil filter (if applicable), and oil change procedures with specific fluid types. Technical Depth Depth: Comprehensive factory-level repair information suitable for professional technicians and advanced DIY enthusiasts. Covers everything from routine maintenance to complete engine rebuilding and electrical system diagnostics. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely searchable text content, enabling quick navigation to specific topics. Resolution: Typically high resolution for clear text and diagrams. Print Quality Printability: Printable pages for on-site workshop use. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type 50Cc: 2-stroke, air-cooled (or liquid-cooled, depending on specific sub-model), single-cylinder (typically Piaggio Hi-PER 2 engine family). Engine Type 125/150Cc: 4-stroke, air-cooled or liquid-cooled, single-cylinder (often Piaggio LEADER or Rotax engine). Performance Horsepower 50Cc: Approx. 4-5 HP (varies by market and emissions regulations) Horsepower 125Cc: Approx. 10-12 HP (varies by market and engine type) Horsepower 150Cc: Approx. 12-14 HP (varies by market and engine type) Fuel System Carburetor Size 50Cc: Typically 17.5mm or 19mm (e.g., Dell'Orto PHVA/PHVB). Carburetor Size 125Cc: Typically 27.5mm or larger (e.g., Keihin or Dell'Orto). Fuel Delivery: Carburetor with manual choke or automatic enrichment device. Ignition Ignition System: Electronic ignition (CDI or digital electronic ignition). Lubrication Lubrication Type 2 Stroke: Premix or separate oil injection system. Oil Type 4 Stroke: API SG, JASO MA certified 4-stroke scooter oil, viscosity typically 5W-40 or 10W-40 (check manual for specific grade). Cooling Cooling System: Air-cooled for some variants, liquid-cooled for others...
Varies by specific engine displacement and generation (e.g., 50cc typically Piaggio Hi-PER 2, 125/150cc Rotax or Piaggio LEADER)
Generation
Generation General:
The Mojito has seen multiple iterations and engine updates over its production run. This manual likely covers models from the early 2000s through mid-2010s, encompassing both the original styling and later updates.
👋 Introduction
Market Position
Vehicle Segment:
Lightweight scooter, popular for urban mobility and casual recreational use.
Design Philosophy:
The Aprilia Mojito is known for its distinctive retro styling, reminiscent of classic scooters, combined with modern engineering and performance.
Competitive Analysis
Competitors:
Competes with other 50cc and 125cc scooters from brands like Vespa, Honda, Yamaha, Kymco, and SYM, particularly those emphasizing style and ease of use.
Key Features
Styling:
Unique 'Mojito' styling with large diameter wheels (uncommon for scooters), elongated body, and distinctive front end.
Engine Options:
Availability of multiple engine sizes (50cc, 125cc, 150cc) to cater to different licensing requirements and rider preferences.
Performance Focus:
Designed for nimble handling and efficient urban commuting, with the larger engines offering more capable performance for inter-city travel.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF
Printability:
Yes
Compatibility:
Windows, MAC
Requirements:
Adobe PDF Reader
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of 50cc and 125/150cc engines. This includes cylinder head, cylinder, piston, crankshaft, connecting rod, lubrication system (oil pump), cooling system (water pump for liquid-cooled variants), and timing components.
Engine Electrical:
Ignition unit, electric starter system components and troubleshooting, charging system components (stator, regulator/rectifier), and wiring diagrams.
Transmission Drivetrain:
Clutch (likely centrifugal clutch for 50cc, possibly multi-plate for 125/150cc), transmission internal components (gears, shafts, bearings - if applicable and separate from engine), final drive (gearbox oil and seals).
General chassis inspection, steering bearing maintenance, and component mounting.
Procedures Included
Maintenance Schedule:
Includes recommended maintenance intervals for oil changes, filter replacements, spark plugs, brake checks, fluid flushes, and other routine servicing.
Troubleshooting:
Diagnostic guidance for common problems related to starting, engine performance, electrical systems, and other operational issues.
Engine Overhaul:
Detailed step-by-step instructions for complete engine teardown and rebuild, including torque specifications and clearances.
Component Replacement:
Procedures for replacing individual components such as pistons, rings, valves, bearings, seals, water pumps, oil pumps, and clutch elements.
Electrical Diagnostics:
Guidance on testing electrical circuits, components, and diagnosing faults using wiring diagrams.
Suspension Service:
Instructions for front fork seal replacement, oil changes, and basic rear shock absorber adjustments.
Brake System Maintenance:
Procedures for bleeding the brake system, replacing brake pads and fluid.
Carburetor Tuning:
Detailed steps for cleaning, rebuilding, and adjusting the carburetor for optimal performance.
Lubrication System:
Maintenance of the oil pump, oil filter (if applicable), and oil change procedures with specific fluid types.
Technical Depth
Depth:
Comprehensive factory-level repair information suitable for professional technicians and advanced DIY enthusiasts. Covers everything from routine maintenance to complete engine rebuilding and electrical system diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely searchable text content, enabling quick navigation to specific topics.
Resolution:
Typically high resolution for clear text and diagrams.
Print Quality
Printability:
Printable pages for on-site workshop use.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 50Cc:
2-stroke, air-cooled (or liquid-cooled, depending on specific sub-model), single-cylinder (typically Piaggio Hi-PER 2 engine family).
Engine Type 125/150Cc:
4-stroke, air-cooled or liquid-cooled, single-cylinder (often Piaggio LEADER or Rotax engine).
Performance
Horsepower 50Cc:
Approx. 4-5 HP (varies by market and emissions regulations)
Horsepower 125Cc:
Approx. 10-12 HP (varies by market and engine type)
Horsepower 150Cc:
Approx. 12-14 HP (varies by market and engine type)
Fuel System
Carburetor Size 50Cc:
Typically 17.5mm or 19mm (e.g., Dell'Orto PHVA/PHVB).
Carburetor Size 125Cc:
Typically 27.5mm or larger (e.g., Keihin or Dell'Orto).
Fuel Delivery:
Carburetor with manual choke or automatic enrichment device.
Ignition
Ignition System:
Electronic ignition (CDI or digital electronic ignition).
Lubrication
Lubrication Type 2 Stroke:
Premix or separate oil injection system.
Oil Type 4 Stroke:
API SG, JASO MA certified 4-stroke scooter oil, viscosity typically 5W-40 or 10W-40 (check manual for specific grade).
Cooling
Cooling System:
Air-cooled for some variants, liquid-cooled for others (especially 125/150cc).
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with centrifugal clutch.
Optional
Optional Transmission:
N/A (CVT is standard for this scooter type).
Features
Clutch Type:
Centrifugal automatic clutch, engages at higher RPMs.
Final Drive:
Gear reduction via gearbox, requiring specific gear oil.
Gear Oil Spec Final Drive:
GL-4 SAE 80W/90 gear oil (verify with manual).
📐 Dimensions
Exterior
Wheelbase General:
Approx. 1300mm - 1350mm (varies slightly by model year).
Wheel Size:
Unusually large for a scooter, typically 16-inch front and rear.
Weights
Dry Weight 50Cc:
Approx. 100-110 kg.
Dry Weight 125Cc:
Approx. 110-125 kg.
Fuel Capacity:
Approx. 7-9 Liters.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Scooters typically do not undergo the same rigorous crash testing as cars).
Active Features
Braking System:
Front disc brake, rear drum or disc brake depending on model variant.
Analog or digital instrument cluster displaying speed, fuel level, odometer, turn signals, and indicator lights.
Driver Assistance
ABS:
ABS was not a common feature on most Mojito models, especially the 50cc variants. Later 125/150cc models might have it as an option.
Connectivity
Connectivity Features:
N/A (No advanced connectivity features like Bluetooth or smartphone integration are typically found on these scooters).
🔧 Maintenance
Service Intervals
Oil Change Interval 4 Stroke:
Typically every 3,000 - 5,000 km or annually, whichever comes first (refer to manual for exact mileage).
Air Filter Replacement:
Inspect every 2,000 km, replace as needed or every 6,000-10,000 km.
Spark Plug Replacement:
Check and clean at 2,000 km intervals, replace approximately every 5,000-8,000 km.
Brake Fluid Flush:
Recommended every 2 years or 24,000 km.
Fluid Specifications
Coolant Type Liquid Cooled:
Ethylene glycol based coolant, 50/50 mix with distilled water. Check manual for specific brand/type.
Fork Oil Type Front Suspension:
Specific suspension fluid with specified viscosity and level (refer to manual for exact grade and quantity).
Known Issues
Carburetor Fouling:
Common in smaller scooters, especially if left unused for extended periods, leading to starting problems or rough idling.
Electrical Connections:
Corrosion or loosening of electrical connectors, particularly in humid environments, can cause intermittent electrical faults.
Water Pump Seals:
For liquid-cooled models, water pump seals can degrade over time, leading to coolant leaks.
Variator Roller Wear:
Variator rollers can wear unevenly, affecting acceleration and top speed.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Aprilia, an Italian brand, has a rich history in motorcycle racing and a strong reputation for sporty and stylish scooters and motorcycles.
Model Evolution
Mojito Introduction:
First introduced in the late 1990s/early 2000s, the Mojito quickly established itself with its unique design and enjoyable riding experience.
Engine Updates:
Has seen updates to its engine lineup, including adoption of Piaggio's modern engine platforms to meet emissions standards and improve performance/reliability.
Production
Production Location:
Primarily manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Design Awards:
The Mojito has often been praised for its distinctive and stylish design, often winning accolades for its aesthetic appeal in the scooter segment.
Le choix d'une sélection entraîne l'actualisation de la page entière.