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Aprilia Mojito 50 2T Custom Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Mojito 50 2T Custom Sub Model: Custom Engine Type: 2-stroke Engine Displacement Cc: 50 Generation Covered Years: 2004-2008 onwards 👋 Introduction Market Position Target Audience: Professional motorcycle mechanics, authorized Aprilia service centers, and advanced home mechanics undertaking repairs and maintenance on the Aprilia Mojito 50 2T Custom. Competitive Analysis Value Proposition: Provides factory-level diagnostic and repair data, essential for accurate and efficient servicing, ensuring the longevity and optimal performance of the Mojito 50 2T Custom. Key Features Manual Accuracy: Original factory service manual content, ensuring accuracy and completeness as used by manufacturer-trained technicians. Information Access: Digitally delivered PDF format allows for immediate access and easy navigation through hyperlinked sections (if present) or search functionality. 📋 Manual Details Coverage Areas Covered Systems: Special Tools, Maintenance, Troubleshooting, Electrical System, Engine (from vehicle), Engine (general), Power Supply, Suspensions, Chassis, Braking System, Cooling System, Bodywork, Pre-delivery checks. Page Count Page Count: 110 Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Requirements Software Requirement: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, assembly, component inspection, and overhaul, including piston, cylinder, crankshaft, connecting rod, and cylinder head. Engine Management: Information on the 2-stroke engine's lubrication system, fuel delivery (carburetor specifics), and ignition system. Troubleshooting for common engine performance issues. Electrical System: Comprehensive wiring diagrams, component identification, testing procedures for lighting, ignition, starting, and charging systems. Troubleshooting electrical faults. Braking System: Service and repair procedures for front and rear braking systems (likely drum or disc depending on specific configuration), including brake shoe/pad replacement, caliper service, and bleeding procedures. Suspension: Details on front fork and rear shock absorber maintenance, adjustment, and replacement. Includes specifications for oil levels and pressures if applicable. Chassis And Frame: Information related to frame integrity, steering head bearings, and general chassis components. Includes pre-delivery inspection points for structural integrity. Bodywork And Trim: Guidance on removing and installing body panels, fairings, seat, and other cosmetic components. Pre-delivery checks cover initial bodywork assessment. Procedures Included Maintenance: Routine maintenance tasks such as oil changes (for gearbox and 2-stroke mix if applicable), spark plug replacement, air filter cleaning/replacement, brake adjustments, and chain lubrication (if applicable). Troubleshooting: Systematic diagnostic procedures for identifying and resolving common mechanical and electrical issues. Includes symptom-based troubleshooting guides. Repair Overhaul: Detailed step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly for major vehicle systems. Diagnostics: Guidance on diagnosing electrical faults using wiring diagrams and multimeter testing. Engine troubleshooting for performance related issues. Technical Depth Depth Of Information: Comprehensive, covering everything from basic pre-delivery checks to advanced engine and electrical system repairs, suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: Digital PDF Document Searchability: Likely text-searchable within the PDF reader for quick access to specific terms. Print Quality Printability: Designed for digital viewing but can be printed. PDF quality ensures clarity of diagrams and text. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Configuration: Single-cylinder, 2-stroke Bore X Stroke: Typically around 39.0 mm x 41.8 mm (refer to manual for exact specification) Cooling System: Air-cooled Fuel System: Carburetor (likely Dell'Orto PHVA or similar 12/17.5mm variant - refer to manual for specific model) Ignition System: Electronic CDI Performance Horsepower Approx: Approximately 4-5 HP (exact figures vary by region and specific tuning) Torque Approx: Specific torque figures often not widely published for 50cc models, but focused on low-end acceleration. Power Supply Transmission Type: Automatic CVT (Continuously Variable Transmission) with clutch Gearbox Type: Automatic (via CVT) Final Drive: Gear drive (internal to the transmission casing) 🔧 Transmission Standard Transmission Type: Automatic CVT Optional Optional Transmissions: N/A (CVT is standard for this model) Features Clutch Type: Centrifugal automatic clutch Gear Ratios: Variable, managed by CVT variator and clutch engagement points. Manual specifies adjustment and replacement procedures for variator rollers and clutch shoes. Transmission Fluid Spec: Likely a specific gear oil (e.g., SAE 80W-90 or similar API GL-4) for the final drive gearbox. Refer to manual for exact specification and capacity. 📐 Dimensions Exterior Wheelbase Mm: Approx. 1300-1320 mm (refer to manual for precise specification) Overall Length Mm: Approx. 1850-1900 mm (refer to manual for precise specification) Seat Height Mm: Approx. 750-780 mm (refer to manual for precise specification) Weights Dry Weight Kg: Approx. 95-100 kg (refer to manual for precise specification) Fuel Tank Capacity Liters: Approx. 7-8 liters (refer to manual for precise specification) 🛡️ Safety Features Ratings Safety Certification: Likely meets European L1 category moped safety standards (CE marking). Active Features Braking System Type: Front disc brake and rear drum brake are common for this model. Manual will detail specific caliper and drum specifications. Lighting: Standard headlamp, tail lamp, brake...
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Aprilia Mojito 50 2T Custom Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Mojito 50 2T Custom
Sub Model:
Custom
Engine Type:
2-stroke
Engine Displacement Cc:
50
Generation
Covered Years:
2004-2008 onwards
👋 Introduction
Market Position
Target Audience:
Professional motorcycle mechanics, authorized Aprilia service centers, and advanced home mechanics undertaking repairs and maintenance on the Aprilia Mojito 50 2T Custom.
Competitive Analysis
Value Proposition:
Provides factory-level diagnostic and repair data, essential for accurate and efficient servicing, ensuring the longevity and optimal performance of the Mojito 50 2T Custom.
Key Features
Manual Accuracy:
Original factory service manual content, ensuring accuracy and completeness as used by manufacturer-trained technicians.
Information Access:
Digitally delivered PDF format allows for immediate access and easy navigation through hyperlinked sections (if present) or search functionality.
📋 Manual Details
Coverage Areas
Covered Systems:
Special Tools, Maintenance, Troubleshooting, Electrical System, Engine (from vehicle), Engine (general), Power Supply, Suspensions, Chassis, Braking System, Cooling System, Bodywork, Pre-delivery checks.
Page Count
Page Count:
110
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements
Software Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, assembly, component inspection, and overhaul, including piston, cylinder, crankshaft, connecting rod, and cylinder head.
Engine Management:
Information on the 2-stroke engine's lubrication system, fuel delivery (carburetor specifics), and ignition system. Troubleshooting for common engine performance issues.
Electrical System:
Comprehensive wiring diagrams, component identification, testing procedures for lighting, ignition, starting, and charging systems. Troubleshooting electrical faults.
Braking System:
Service and repair procedures for front and rear braking systems (likely drum or disc depending on specific configuration), including brake shoe/pad replacement, caliper service, and bleeding procedures.
Suspension:
Details on front fork and rear shock absorber maintenance, adjustment, and replacement. Includes specifications for oil levels and pressures if applicable.
Chassis And Frame:
Information related to frame integrity, steering head bearings, and general chassis components. Includes pre-delivery inspection points for structural integrity.
Bodywork And Trim:
Guidance on removing and installing body panels, fairings, seat, and other cosmetic components. Pre-delivery checks cover initial bodywork assessment.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes (for gearbox and 2-stroke mix if applicable), spark plug replacement, air filter cleaning/replacement, brake adjustments, and chain lubrication (if applicable).
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common mechanical and electrical issues. Includes symptom-based troubleshooting guides.
Repair Overhaul:
Detailed step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly for major vehicle systems.
Diagnostics:
Guidance on diagnosing electrical faults using wiring diagrams and multimeter testing. Engine troubleshooting for performance related issues.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic pre-delivery checks to advanced engine and electrical system repairs, suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
Digital PDF Document
Searchability:
Likely text-searchable within the PDF reader for quick access to specific terms.
Print Quality
Printability:
Designed for digital viewing but can be printed. PDF quality ensures clarity of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Configuration:
Single-cylinder, 2-stroke
Bore X Stroke:
Typically around 39.0 mm x 41.8 mm (refer to manual for exact specification)
Cooling System:
Air-cooled
Fuel System:
Carburetor (likely Dell'Orto PHVA or similar 12/17.5mm variant - refer to manual for specific model)
Ignition System:
Electronic CDI
Performance
Horsepower Approx:
Approximately 4-5 HP (exact figures vary by region and specific tuning)
Torque Approx:
Specific torque figures often not widely published for 50cc models, but focused on low-end acceleration.
Power Supply
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with clutch
Gearbox Type:
Automatic (via CVT)
Final Drive:
Gear drive (internal to the transmission casing)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT
Optional
Optional Transmissions:
N/A (CVT is standard for this model)
Features
Clutch Type:
Centrifugal automatic clutch
Gear Ratios:
Variable, managed by CVT variator and clutch engagement points. Manual specifies adjustment and replacement procedures for variator rollers and clutch shoes.
Transmission Fluid Spec:
Likely a specific gear oil (e.g., SAE 80W-90 or similar API GL-4) for the final drive gearbox. Refer to manual for exact specification and capacity.
📐 Dimensions
Exterior
Wheelbase Mm:
Approx. 1300-1320 mm (refer to manual for precise specification)
Overall Length Mm:
Approx. 1850-1900 mm (refer to manual for precise specification)
Seat Height Mm:
Approx. 750-780 mm (refer to manual for precise specification)
Weights
Dry Weight Kg:
Approx. 95-100 kg (refer to manual for precise specification)
Fuel Tank Capacity Liters:
Approx. 7-8 liters (refer to manual for precise specification)
🛡️ Safety Features
Ratings
Safety Certification:
Likely meets European L1 category moped safety standards (CE marking).
Active Features
Braking System Type:
Front disc brake and rear drum brake are common for this model. Manual will detail specific caliper and drum specifications.
Lighting:
Standard headlamp, tail lamp, brake light, and turn signals. Electrical system section covers their function and troubleshooting.
Passive Features
Chassis Design:
The robust chassis and suspension contribute to stability and rider control. Manual covers chassis inspection and steering head bearing maintenance.
💡 Technology Features
Infotainment
Instrumentation:
Basic instrumentation typically includes speedometer, odometer, fuel gauge (or warning light), and indicator lights for turn signals, high beam, and oil level. Manual details dashboard component identification.
Driver Assistance
Safety Assist Features:
N/A - As a 50cc moped, advanced electronic driver assistance systems are not typically present. Focus is on mechanical and electrical system reliability.
Connectivity
Connectivity Features:
N/A - No electronic connectivity features are expected on this model.
🔧 Maintenance
Service Intervals
Oil Change Gearbox:
Typically every 5,000-10,000 km or annually. Manual will specify precise interval and procedure.
Spark Plug Check:
Recommended at intervals like 2,500-5,000 km. Manual details correct plug type and gap.
Air Filter Maintenance:
Check and clean at intervals around 2,500 km, replace as needed. Manual provides specific cleaning solutions and replacement part numbers.
Drive Belt Inspection:
CVT belt inspection and replacement typically recommended around 10,000-20,000 km depending on usage and condition. Manual details inspection criteria and replacement procedures.
Fluid Specifications
Gearbox Oil Type:
Refer to manual for specific grade (e.g., API GL-4 SAE 80W-90) and capacity.
2 Stroke Oil:
Requires high-quality 2-stroke synthetic or semi-synthetic oil for the fuel/oil mixture or oil injection system. Manual will specify quality grades and mixing ratios if applicable.
Known Issues
Common Faults 2T:
Common 2-stroke issues can include carburetor clogging due to stale fuel, carbon buildup in the exhaust port and piston crown, and wear on the CVT belt and rollers. Manual provides troubleshooting for these.
Electrical Gremlins:
Older 2-stroke scooters can sometimes develop electrical issues such as faulty lighting switches or intermittent connection problems. The comprehensive wiring diagrams in the manual are crucial for diagnosis.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Aprilia is an Italian manufacturer with a strong pedigree in performance motorcycles, including scooters and racing machines. This heritage translates to a focus on engineering and handling.
Model Evolution
Mojito Series:
The Mojito line is known for its retro styling, often evoking classic scooter designs, combined with modern mechanicals. The 50 2T Custom represents a specific stylistic interpretation within this series.
Production
Manufacturing Origin:
Manufactured by Aprilia, typically in Italy.
🏆 Awards & Recognition
Recognitions
Awards Certifications:
While specific 'awards' for a 50cc scooter are rare, the Aprilia brand is recognized for its engineering and performance heritage across its range. The manual itself represents a standard of quality in repair documentation.
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