🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Year: 2002 Product Type: Service Repair Manual Product Format: PDF Download 👋 Introduction Market Position Segment: Dual-sport/Adventure Motorcycle Target User: Riders seeking versatility for commuting, light off-roading, and touring. Competitive Analysis Key Competitors: BMW F650GS, Kawasaki KLR650, Suzuki DR650SE. Key Features Vehicle Focus: Robust single-cylinder engine, long-travel suspension, adaptable for various terrains. 📋 Manual Details Coverage Areas Manual Type: Service Manual / Repair Manual Language: English Target Audience: Professional Technicians and Experienced DIYers Page Count Estimated Page Count: Likely comprehensive, exceeding 300 pages (typical for detailed service manuals) Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, assembly, inspection, and adjustment of all engine components. Fuel System: Carburetor (or injection system if applicable for 2002 models) diagnosis, cleaning, adjustment, and repair; fuel pump, fuel filter, fuel lines. Ignition System: Spark plugs, ignition coils, CDI unit, wiring, timing. Cooling System: Radiator, fan, coolant, hoses, thermostat, water pump inspection and replacement. Lubrication System: Oil pump, oil filter, oil passages, lubrication points. Exhaust System: Exhaust pipes, muffler, catalytic converter (if equipped), gaskets. Transmission Clutch: Clutch operation, adjustment, replacement; gearbox disassembly, assembly, inspection of gears, shafts, and bearings. Drive System: Chain and sprockets inspection, adjustment, and replacement; rear hub and axle. Front Suspension: Front fork, springs, dampers, seals, steering head bearings, adjustment, and rebuild. Rear Suspension: Rear shock absorber, swingarm, linkage (if applicable), bearings, adjustment, and rebuild. Braking System Front: Brake calipers, discs, pads, master cylinder, brake lines, bleeding procedure. Braking System Rear: Brake caliper, disc, pads, master cylinder, brake lines, bleeding procedure. Wheels Tires: Wheel bearings, tire replacement, balancing, wheel specifications. Electrical System Charging: Stator, rotor, regulator/rectifier, battery testing and replacement. Electrical System Starting: Starter motor, starter relay, ignition switch. Electrical System Lighting: Headlight, taillight, turn signals, brake light, dashboard illumination. Electrical System Instruments: Speedometer, tachometer, fuel gauge, indicator lights. Electrical System Wiring Diagrams: Comprehensive wiring schematics for all electrical components and circuits. Bodywork Chassis: Frame inspection, body panels removal and installation, fairings, seat, fuel tank. Controls: Handlebar, levers, pedals, cables, throttle control, clutch cable adjustment. Procedures Included Routine Maintenance: Oil and filter changes, chain adjustment, brake pad inspection, tire pressure checks, spark plug replacement. Troubleshooting: Diagnostic charts and symptom-based troubleshooting guides for common and uncommon issues. Engine Rebuild: Detailed steps for complete engine disassembly, cleaning, inspection of wear limits, and reassembly. Suspension Overhaul: Front fork seal replacement, rear shock absorber service, steering head bearing adjustment. Brake System Service: Brake fluid flush and bleed, caliper rebuild, disc replacement. Electrical Diagnostics: Testing of charging system, starting system, ignition system, and lighting circuits using multimeters. Carburetor Tuning: Cleaning, rebuilding, and synchronization procedures for the carburetor. Wheel And Tire Service: Wheel bearing replacement, tire mounting and balancing. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, including electrical circuit tracing and component testing. Repair Procedures: Detailed step-by-step instructions for mechanical and electrical repairs, from minor adjustments to major component overhauls. Specification Data: Includes critical torque specifications, clearances, fluid capacities, and measurement tolerances. Wiring Diagrams Quality: Clear and detailed wiring schematics for accurate electrical troubleshooting. 📊 Manual Specifications File Format File Type: Searchable PDF Printability: Printable Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Format Description: Digital Download (PDF) Paper Type Format Description: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, DOHC Displacement: 652 cc Bore X Stroke: 100 mm x 82 mm (typical for this engine family) Compression Ratio: 10.0:1 (typical) Power Output: Approx. 48 hp @ 6500 rpm (specific to model year and tuning) Torque Output: Approx. 60 Nm @ 5200 rpm (specific to model year and tuning) Fuel System Fuel Delivery: Carburetor (likely Mikuni BSR40 or similar for 2002) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approx. 14 liters (including reserve) 🔧 Transmission Standard Transmission Type: 5-speed manual Clutch Type: Wet, multi-plate, cable-operated Features Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2200 mm Width: Approx. 850 mm Height: Approx. 1300 mm Wheelbase: Approx. 1470 mm Weights Dry Weight: Approx. 165 kg Wet Weight: Approx. 185 kg (fully fueled and ready to ride) Seat Height: Approx. 870 mm 🛡️ Safety Features Ratings ABS: Optional on some models/markets Active Features Braking System: Dual disc front, single disc rear, hydraulic actuation. Passive Features Chassis Design: Steel tube frame for rigidity and durability. 💡 Technology Features Infotainment Dashboard Instruments: Analog tachometer, speedometer, fuel gauge, odometer, trip meter, indicator lights. Driver Assistance ABS: Available as an option on certain production runs. Connectivity Charging System: Standard alternator and regulator/rectifier setup. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km or annually, whichever comes first. Spark Plug Replacement: Typically every 10,000-15,000 km. Valve Clearance Check: Typically every 10,000-20,000 km. Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-40 or 15W-50 (check manual for specific grade)....