APRILIA PEGASO 650 1997 Service Repair Manual ENG ITA ESP
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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Year: 1997 Codes Model Code: Not Specified in Product Information Generation Generation Designation: First Generation (AP02/AP06/AP07 series) 👋 Introduction Market Position Market Segment: Dual-purpose motorcycle (adventure touring/enduro) targeting riders seeking versatility for on-road and light off-road use. Competitive Analysis Key Competitors 1997: BMW F650 Funduro, Honda Transalp, Kawasaki KLR650, Suzuki DR650SE. Key Features Model Key Features: Single-cylinder engine with Rotax origins, lightweight chassis for its class, long-travel suspension, comfortable ergonomics for touring. Manual Purpose Manual Utility: Essential resource for authorized Aprilia service centers and experienced DIY mechanics to perform all necessary maintenance, diagnostics, and repairs. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive service, repair, and setting up information for the Aprilia Pegaso 650 (1997 model year) and potentially related generation years. Page Count Page Count: 311 Manual Type Manual Type: Service Repair Manual Language Language: English, Italian, Spanish Format Format: PDF 📖 Manual Coverage Systems Covered Covered Systems: Engine, Fuel Supply System, Cooling System, Electrical System, Chassis Parts, General Service and Setting Up, Repair Information. Procedures Included Included Procedures: Maintenance, Diagnosis, Repair, Setting Up Procedures, Component Overhaul, Troubleshooting. Technical Depth Technical Depth: Detailed technical information suitable for dealership technicians, covering diagnostics, repair, and setting up procedures. 📊 Manual Specifications File Format File Format Details: Digital PDF document. Requires a PDF reader (e.g., Adobe Reader). May require a decompression utility (e.g., 7-Zip) if distributed in zipped archives. Download managers recommended for large files to prevent timeouts. Print Quality Print Quality Notes: PDF format implies digital rendering. Printability depends on PDF reader settings. Original print quality is not specified but assumes technical documentation standards. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, single-cylinder (likely Rotax-derived 654cc unit). Performance Horsepower: Approximately 48-50 HP at 6,500 RPM (subject to specific market tuning). Torque: Approximately 57-60 Nm at 5,000 RPM (subject to specific market tuning). Fuel System Fuel Delivery: Carbureted (likely twin Mikuni carburetors, e.g., VM34). Engine Internals Bore X Stroke: 100 mm x 83.6 mm (typical for this engine configuration). Compression Ratio: 10.0:1 (typical). Valve Train: SOHC, 4 valves per cylinder. Lubrication System Oil Type: API SG or higher, SAE 10W-40 or 15W-50 motorcycle-specific oil. Cooling System Coolant Type: Ethylene glycol-based antifreeze, 50/50 mix with distilled water. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh. Features Clutch Type: Wet, multi-plate clutch. Final Drive: O-ring sealed chain drive. 📐 Dimensions Exterior Length: Approx. 2,200 mm (varies by fairing/configuration). Width: Approx. 850 mm (varies). Height: Approx. 1,400 mm (varies). Weights Dry Weight: Approx. 178 kg. Wet Weight: Approx. 190 kg (fully fueled). Fluid Capacities Fuel Tank Capacity: 20 Liters. Engine Oil Capacity: Approx. 2.4 Liters (with filter change). Cooling System Capacity: Approx. 1.6 Liters. 🛡️ Safety Features Active Features Braking System Front: Dual disc, hydraulic, 300mm diameter discs, twin-piston calipers. Braking System Rear: Single disc, hydraulic, 220mm diameter disc, single-piston caliper. Passive Features Lighting System: Halogen headlight, LED tail light, standard turn signals. Crash Protection: Engine guards (optional/factory fitted), frame sliders (aftermarket potential). 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, LCD display for odometer, trip meter, and warning lights. Driver Assistance ABS Availability: ABS was not standard or widely available on the 1997 Pegaso 650; it was introduced as an option on later models. Connectivity Diagnostic Ports: Onboard diagnostic connectors for service technicians (details within manual). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-6,000 km or annually (check manual for specific recommendation). Spark Plug Replacement: Every 10,000-12,000 km. Valve Clearance Check: Every 10,000-15,000 km. Fluid Specifications Brake Fluid Type: DOT 4. Coolant Specification: 50% Ethylene Glycol mixture with distilled water. Known Issues Common Wear Items: Clutch plates, cam chain tensioner, voltage regulator, starter motor solenoid. Carburetor Tuning: Carburetors may require periodic cleaning and synchronization for optimal performance. Pilot jet clogging can be an issue. Parts Availability Parts Sourcing Notes: While some parts may be specific to Aprilia, many wear items and engine components share similarities with other Rotax-powered bikes, aiding availability. 📚 Vehicle History Brand Heritage Aprilia Heritage: Aprilia is an Italian motorcycle manufacturer with a strong history in racing, particularly in smaller displacement categories (125cc, 250cc Grand Prix). Model Evolution Pegaso Lineage: The Pegaso 650 was introduced in 1990, with the 1997 model representing a refined iteration of the original design, often featuring improvements in suspension and styling. The line continued with updates like fuel injection in later models. Production Manufacturing Location: Italy. Production Period: The first generation Pegaso 650 was produced from 1990 until the early 2000s, with various updates. 🏆 Awards & Recognition Recognitions Model Awards: No specific awards are widely publicized for the 1997 Pegaso 650, but the model gained popularity for its ruggedness and versatility in the dual-sport market....
Dual-purpose motorcycle (adventure touring/enduro) targeting riders seeking versatility for on-road and light off-road use.
Competitive Analysis
Key Competitors 1997:
BMW F650 Funduro, Honda Transalp, Kawasaki KLR650, Suzuki DR650SE.
Key Features
Model Key Features:
Single-cylinder engine with Rotax origins, lightweight chassis for its class, long-travel suspension, comfortable ergonomics for touring.
Manual Purpose
Manual Utility:
Essential resource for authorized Aprilia service centers and experienced DIY mechanics to perform all necessary maintenance, diagnostics, and repairs.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service, repair, and setting up information for the Aprilia Pegaso 650 (1997 model year) and potentially related generation years.
Page Count
Page Count:
311
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English, Italian, Spanish
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Covered Systems:
Engine, Fuel Supply System, Cooling System, Electrical System, Chassis Parts, General Service and Setting Up, Repair Information.
Procedures Included
Included Procedures:
Maintenance, Diagnosis, Repair, Setting Up Procedures, Component Overhaul, Troubleshooting.
Technical Depth
Technical Depth:
Detailed technical information suitable for dealership technicians, covering diagnostics, repair, and setting up procedures.
📊 Manual Specifications
File Format
File Format Details:
Digital PDF document. Requires a PDF reader (e.g., Adobe Reader). May require a decompression utility (e.g., 7-Zip) if distributed in zipped archives. Download managers recommended for large files to prevent timeouts.
Print Quality
Print Quality Notes:
PDF format implies digital rendering. Printability depends on PDF reader settings. Original print quality is not specified but assumes technical documentation standards.
Analog speedometer and tachometer, LCD display for odometer, trip meter, and warning lights.
Driver Assistance
ABS Availability:
ABS was not standard or widely available on the 1997 Pegaso 650; it was introduced as an option on later models.
Connectivity
Diagnostic Ports:
Onboard diagnostic connectors for service technicians (details within manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-6,000 km or annually (check manual for specific recommendation).
Spark Plug Replacement:
Every 10,000-12,000 km.
Valve Clearance Check:
Every 10,000-15,000 km.
Fluid Specifications
Brake Fluid Type:
DOT 4.
Coolant Specification:
50% Ethylene Glycol mixture with distilled water.
Known Issues
Common Wear Items:
Clutch plates, cam chain tensioner, voltage regulator, starter motor solenoid.
Carburetor Tuning:
Carburetors may require periodic cleaning and synchronization for optimal performance. Pilot jet clogging can be an issue.
Parts Availability
Parts Sourcing Notes:
While some parts may be specific to Aprilia, many wear items and engine components share similarities with other Rotax-powered bikes, aiding availability.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Aprilia is an Italian motorcycle manufacturer with a strong history in racing, particularly in smaller displacement categories (125cc, 250cc Grand Prix).
Model Evolution
Pegaso Lineage:
The Pegaso 650 was introduced in 1990, with the 1997 model representing a refined iteration of the original design, often featuring improvements in suspension and styling. The line continued with updates like fuel injection in later models.
Production
Manufacturing Location:
Italy.
Production Period:
The first generation Pegaso 650 was produced from 1990 until the early 2000s, with various updates.
🏆 Awards & Recognition
Recognitions
Model Awards:
No specific awards are widely publicized for the 1997 Pegaso 650, but the model gained popularity for its ruggedness and versatility in the dual-sport market.
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