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Aprilia Pegaso 650 2005-2011 Workshop Service Repair Manual R

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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Model Variant: Strada/Trail Codes Engine Code: Rotax 655 / M704 Chassis Code: GP 👋 Introduction Market Position Market Segment: Lightweight adventure/dual-sport motorcycle Competitive Analysis Key Competitors: BMW F650GS, Kawasaki KLR650, Suzuki DR650SE, Yamaha XT660R/X Key Features Versatility: Capable on-road and light off-road touring Engine Reliability: Proven Rotax single-cylinder engine Handling: Agile and user-friendly for various rider levels Value Proposition Manual Value: Essential for owners to perform maintenance and repairs, saving on dealership costs 📋 Manual Details Coverage Areas Years Covered: 2005, 2006, 2007, 2008, 2009, 2010, 2011 Page Count Page Count: 139 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (Disassembly, assembly, diagnostics, top-end, bottom-end) Fuel System: Yes (Fuel injection, fuel pump, injectors, throttle body) Ignition System: Yes (ECU, coils, spark plugs, timing) Exhaust System: Yes (Catalytic converter, mufflers, sensors) Cooling System: Yes (Radiator, fan, coolant, water pump) Transmission Drivetrain: Yes (Clutch, gearbox, final drive, chain maintenance) Brakes: Yes (Hydraulic system, ABS (if equipped), caliper maintenance, fluid flush) Suspension: Yes (Front forks, rear shock absorber, linkages, adjustments) Steering: Yes (Handlebars, steering head bearings, linkages) Electrical System: Yes (Battery, charging system, lighting, starter motor, wiring diagrams) Bodywork Frame: Yes (Fairings, panels, seat, frame inspection) Wheels Tires: Yes (Wheel bearing maintenance, tire replacement, balancing) Procedures Included Routine Maintenance: Yes (Oil change, filter replacement, chain adjustment, lubrication) Troubleshooting: Yes (Diagnostic procedures for common faults) Major Repairs: Yes (Engine rebuilds, gearbox overhauls) Component Replacement: Yes (Step-by-step guides for various parts) Electrical Diagnostics: Yes (Using multimeter, interpreting wiring diagrams) Suspension Adjustment: Yes (Preload, damping adjustments) Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) 📊 Manual Specifications File Format File Format: Digital PDF Print Quality Print Quality: High-resolution, printable Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, single-cylinder, liquid-cooled, DOHC Displacement: 652 cc Bore X Stroke: 100 mm x 83 mm Compression Ratio: 10.0:1 Performance Horsepower: Approx. 48-50 HP @ 7000 rpm Torque: Approx. 57 Nm (42 lb-ft) @ 5200 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Mikuni or similar Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Lubrication Oil Capacity: Approx. 2.3 Liters (2.4 US qts) with filter change Recommended Oil Viscosity: SAE 10W-40 API SG or higher 🔧 Transmission Standard Transmission Type: 5-speed manual sequential gearbox Optional Optional Transmission: N/A Features Clutch Type: Wet multi-plate, cable-actuated Final Drive: O-ring sealed chain drive Transmission Fluid: Refer to manual for specific type (typically gear oil for chain case) 📐 Dimensions Exterior Length: Approx. 2180 mm (85.8 in) Width: Approx. 840 mm (33.1 in) Height: Approx. 1380 mm (54.3 in) Wheelbase: Approx. 1480 mm (58.3 in) Weights Dry Weight: Approx. 168 kg (370 lbs) Wet Weight: Approx. 184 kg (406 lbs) (claimed) Fuel Tank Capacity: 14 Liters (3.7 US gallons) 🛡️ Safety Features Ratings Safety Certification: CE certified Active Features Braking System: Front: Disc brake, Rear: Disc brake. ABS optional on some models. Lighting: Halogen headlight, LED taillight Passive Features Frame Construction: Steel trellis frame 💡 Technology Features Infotainment Dashboard: Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, coolant temperature gauge, clock. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on certain models. Connectivity Diagnostics Port: Standard diagnostic connector for ECU access (requires specialized tools/software) 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 12 months, whichever comes first Oil Filter Change Interval: Every oil change Air Filter Cleaning Interval: Every 6,000 km (3,700 miles), replace every 12,000 km (7,400 miles) Spark Plug Replacement Interval: Every 12,000 km (7,400 miles) Valve Clearance Check Interval: Every 12,000 km (7,400 miles) Chain Lubrication And Adjustment: Every 1,000 km (600 miles) or after washing/rain Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze coolant (e.g., Motul Motocool Expert or equivalent) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch wear, fork seal leaks, chain and sprockets, wheel bearings Potential Faults: Stalling at low RPM (idle control issues), ABS sensor faults (if equipped), starter solenoid failure Parts Catalog Reference Part Number Example: Oil Filter: 857500 (Aprilia OEM), commonly compatible with HF152 (HiFlo Filtro) 📚 Vehicle History Brand Heritage Manufacturer Origin: Italy Model Evolution Pegaso Lineage: The Pegaso 650 is part of Aprilia's long-standing tradition of single-cylinder motorcycles, evolving from earlier models like the Pegaso 600. Production Production Period: 2005-2011 (for this specific generation/manual coverage) Key Changes During Generation: Introduced fuel injection, updated styling (Strada/Trail variants), improved suspension components over earlier models. 🏆 Awards & Recognition Recognitions Market Reception: Generally well-regarded for its balance of performance, comfort, and versatility in its class. Ratings Rider Reviews: Praised for its comfortable riding position, good fuel economy, and capable handling for commuting and light touring....
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Aprilia Pegaso 650 2005-2011 Workshop Service Repair Manual R
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 650
Model Variant:
Strada/Trail
Codes
Engine Code:
Rotax 655 / M704
Chassis Code:
GP
👋 Introduction
Market Position
Market Segment:
Lightweight adventure/dual-sport motorcycle
Competitive Analysis
Key Competitors:
BMW F650GS, Kawasaki KLR650, Suzuki DR650SE, Yamaha XT660R/X
Key Features
Versatility:
Capable on-road and light off-road touring
Engine Reliability:
Proven Rotax single-cylinder engine
Handling:
Agile and user-friendly for various rider levels
Value Proposition
Manual Value:
Essential for owners to perform maintenance and repairs, saving on dealership costs
📋 Manual Details
Coverage Areas
Years Covered:
2005, 2006, 2007, 2008, 2009, 2010, 2011
Page Count
Page Count:
139
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (Disassembly, assembly, diagnostics, top-end, bottom-end)
Fuel System:
Yes (Fuel injection, fuel pump, injectors, throttle body)
Ignition System:
Yes (ECU, coils, spark plugs, timing)
Exhaust System:
Yes (Catalytic converter, mufflers, sensors)
Cooling System:
Yes (Radiator, fan, coolant, water pump)
Transmission Drivetrain:
Yes (Clutch, gearbox, final drive, chain maintenance)
Brakes:
Yes (Hydraulic system, ABS (if equipped), caliper maintenance, fluid flush)
Suspension:
Yes (Front forks, rear shock absorber, linkages, adjustments)
Steering:
Yes (Handlebars, steering head bearings, linkages)
Electrical System:
Yes (Battery, charging system, lighting, starter motor, wiring diagrams)
Bodywork Frame:
Yes (Fairings, panels, seat, frame inspection)
Wheels Tires:
Yes (Wheel bearing maintenance, tire replacement, balancing)
Procedures Included
Routine Maintenance:
Yes (Oil change, filter replacement, chain adjustment, lubrication)
Troubleshooting:
Yes (Diagnostic procedures for common faults)
Major Repairs:
Yes (Engine rebuilds, gearbox overhauls)
Component Replacement:
Yes (Step-by-step guides for various parts)
Electrical Diagnostics:
Yes (Using multimeter, interpreting wiring diagrams)
Suspension Adjustment:
Yes (Preload, damping adjustments)
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
📊 Manual Specifications
File Format
File Format:
Digital PDF
Print Quality
Print Quality:
High-resolution, printable
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, single-cylinder, liquid-cooled, DOHC
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
Approx. 48-50 HP @ 7000 rpm
Torque:
Approx. 57 Nm (42 lb-ft) @ 5200 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Mikuni or similar
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Lubrication
Oil Capacity:
Approx. 2.3 Liters (2.4 US qts) with filter change
Recommended Oil Viscosity:
SAE 10W-40 API SG or higher
🔧 Transmission
Standard
Transmission Type:
5-speed manual sequential gearbox
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet multi-plate, cable-actuated
Final Drive:
O-ring sealed chain drive
Transmission Fluid:
Refer to manual for specific type (typically gear oil for chain case)
📐 Dimensions
Exterior
Length:
Approx. 2180 mm (85.8 in)
Width:
Approx. 840 mm (33.1 in)
Height:
Approx. 1380 mm (54.3 in)
Wheelbase:
Approx. 1480 mm (58.3 in)
Weights
Dry Weight:
Approx. 168 kg (370 lbs)
Wet Weight:
Approx. 184 kg (406 lbs) (claimed)
Fuel Tank Capacity:
14 Liters (3.7 US gallons)
🛡️ Safety Features
Ratings
Safety Certification:
CE certified
Active Features
Braking System:
Front: Disc brake, Rear: Disc brake. ABS optional on some models.
Lighting:
Halogen headlight, LED taillight
Passive Features
Frame Construction:
Steel trellis frame
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, coolant temperature gauge, clock.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on certain models.
Connectivity
Diagnostics Port:
Standard diagnostic connector for ECU access (requires specialized tools/software)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 12 months, whichever comes first
Oil Filter Change Interval:
Every oil change
Air Filter Cleaning Interval:
Every 6,000 km (3,700 miles), replace every 12,000 km (7,400 miles)
Spark Plug Replacement Interval:
Every 12,000 km (7,400 miles)
Valve Clearance Check Interval:
Every 12,000 km (7,400 miles)
Chain Lubrication And Adjustment:
Every 1,000 km (600 miles) or after washing/rain
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze coolant (e.g., Motul Motocool Expert or equivalent)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch wear, fork seal leaks, chain and sprockets, wheel bearings
Potential Faults:
Stalling at low RPM (idle control issues), ABS sensor faults (if equipped), starter solenoid failure
Parts Catalog Reference
Part Number Example:
Oil Filter: 857500 (Aprilia OEM), commonly compatible with HF152 (HiFlo Filtro)
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Model Evolution
Pegaso Lineage:
The Pegaso 650 is part of Aprilia's long-standing tradition of single-cylinder motorcycles, evolving from earlier models like the Pegaso 600.
Production
Production Period:
2005-2011 (for this specific generation/manual coverage)
Key Changes During Generation:
Introduced fuel injection, updated styling (Strada/Trail variants), improved suspension components over earlier models.
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-regarded for its balance of performance, comfort, and versatility in its class.
Ratings
Rider Reviews:
Praised for its comfortable riding position, good fuel economy, and capable handling for commuting and light touring.
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