🏷️ Basic Information Identification Make: Aprilia Model: RS 250 Year: 2008 Codes Chassis Code: AP06 Engine Code Identifier: Rotax 2-stroke V-twin based (development of the Suzuki RG250 Gamma engine) 👋 Introduction Market Position Target Audience: Owners of the Aprilia RS 250 (2008) seeking to perform maintenance, repairs, and diagnostics. Value Proposition: Provides dealer-level technical information, enabling owners to maintain and repair their motorcycles effectively, saving time and money. Competitive Analysis Uniqueness: This manual is positioned as an exact replica of the official dealer workshop manual, offering a depth of information typically not found in aftermarket manuals. Key Features Completeness: Covers every conceivable aspect of the motorcycle's operation and maintenance. Ease Of Use: Designed to be user-friendly with clear instructions and diagrams. Authoritative Source: Represents the same information used by authorized Aprilia technicians. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for all aspects of the Aprilia RS 250 (2008 model year) Page Count Estimated Pages: High (detailed diagrams and extensive procedures suggest over 500 pages) Manual Type Manual Type: Factory Service Repair Manual Language Language: English (primary, as indicated by product description) Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine disassembly, assembly, troubleshooting, overhaul procedures, piston, cylinder, crankshaft, connecting rod, and valve (reed valve) inspection and replacement. Fuel System: Carburetor settings, cleaning, overhaul, fuel pump operation, fuel tank, fuel lines, and petcock servicing. Lubrication System: Oil pump operation, oil injection system troubleshooting, oil tank servicing, and lubricant specifications. Cooling System: Radiator, fan, water pump, coolant specifications, bleeding procedures, and thermostat testing. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system (CDI, spark plugs), lighting system, starter motor, and all electronic components. Chassis Components: Frame inspection, suspension (front forks, rear shock absorber), steering system, wheel bearings, and swingarm. Braking System: Front and rear brake caliper servicing, master cylinder overhaul, brake line replacement, fluid specifications, and bleeding procedures. Clutch System: Clutch lever, cable, and clutch pack inspection, adjustment, and replacement. Exhaust System: Exhaust pipe and silencer inspection, gasket replacement, and performance tuning considerations. Bodywork And Trim: Fairing removal and installation, seat, tank, and other body panel servicing. Procedures Included Tune Up: Complete tune-up procedures including spark plug replacement, air filter cleaning/replacement, carburetor synchronization, and idle speed adjustment. Periodic Maintenance: Scheduled maintenance tasks, fluid changes, chain adjustment, lubrication, and general inspection guidelines. Troubleshooting: Diagnostic guides and step-by-step troubleshooting for common and uncommon issues across all vehicle systems. Overhaul Rebuild: Detailed instructions for complete engine rebuilds, carburetor overhauls, and suspension component overhauls. Electrical Diagnostics: Fault finding for electrical circuits, testing of components, and interpretation of wiring diagrams. Torque Specifications: Specific torque values for all critical fasteners and components. Fluid Capacities: Accurate fluid capacities for engine oil, coolant, transmission fluid (if applicable separately), and brake fluid. Technical Depth Diagnostic Level: Advanced diagnostic procedures with detailed symptom-cause-remedy tables. Repair Complexity: Covers everything from basic maintenance to complete engine and chassis overhauls, suitable for both DIY enthusiasts and professional mechanics. Diagrams Illustrations: Step-by-step diagrams and illustrations for clarity in all procedures. 📊 Manual Specifications File Format Accessibility: Searchable text within PDF for quick information retrieval. Readability: High resolution for clear viewing and zooming capabilities. Portability: Compatible with various devices and operating systems (Windows & Mac). Print Quality Printability: Designed for clear printing of specific pages or the entire manual. Binding Type Digital Format Notes: Delivered as a digital PDF file, no physical binding. Paper Type Digital Format Notes 2: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, V-twin Displacement: 249 cc Bore X Stroke: 54 mm x 54.5 mm Cooling System: Liquid-cooled Reed Valves: Yes, performance-oriented reed valve induction Compression Ratio: Typically around 7.5:1 (subject to specific tuning and model variations, manual will confirm) Performance Horsepower: Approximately 70-75 HP (at crankshaft, manual will detail specific output for 2008 model) Torque: Approximately 40-45 Nm (at crankshaft, manual will detail specific output for 2008 model) Fuel System Carburetion: Dual 32 mm Mikuni flat-slide carburetors (TM32SS) Fuel Type: Unleaded gasoline (min. 95 octane recommended, manual will specify) Lubrication System Oil Delivery: Automatic oil injection system Engine Oil Spec: Two-stroke premix oil (specific API TC or JASO FD grade, manual will confirm) 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Clutch Type: Wet multi-plate clutch Features Gear Ratios: Detailed gear ratios for all 6 speeds will be provided in the manual. Final Drive: Chain drive Transmission Oil Spec: Specific gear oil viscosity and type (e.g., SAE 80W-90, manual will specify) 📐 Dimensions Exterior Length: Approx. 2,020 mm (manual will provide exact figure) Width: Approx. 720 mm (manual will provide exact figure) Height: Approx. 1,115 mm (manual will provide exact figure) Weights Dry Weight: Approx. 142 kg (manual will provide exact figure) Wet Weight: Approx. 160 kg (with fluids, manual will provide exact figure) Fuel Tank Capacity: Approx. 16...
Rotax 2-stroke V-twin based (development of the Suzuki RG250 Gamma engine)
👋 Introduction
Market Position
Target Audience:
Owners of the Aprilia RS 250 (2008) seeking to perform maintenance, repairs, and diagnostics.
Value Proposition:
Provides dealer-level technical information, enabling owners to maintain and repair their motorcycles effectively, saving time and money.
Competitive Analysis
Uniqueness:
This manual is positioned as an exact replica of the official dealer workshop manual, offering a depth of information typically not found in aftermarket manuals.
Key Features
Completeness:
Covers every conceivable aspect of the motorcycle's operation and maintenance.
Ease Of Use:
Designed to be user-friendly with clear instructions and diagrams.
Authoritative Source:
Represents the same information used by authorized Aprilia technicians.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair for all aspects of the Aprilia RS 250 (2008 model year)
Page Count
Estimated Pages:
High (detailed diagrams and extensive procedures suggest over 500 pages)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (primary, as indicated by product description)
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine disassembly, assembly, troubleshooting, overhaul procedures, piston, cylinder, crankshaft, connecting rod, and valve (reed valve) inspection and replacement.
Oil pump operation, oil injection system troubleshooting, oil tank servicing, and lubricant specifications.
Cooling System:
Radiator, fan, water pump, coolant specifications, bleeding procedures, and thermostat testing.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system (CDI, spark plugs), lighting system, starter motor, and all electronic components.
Front and rear brake caliper servicing, master cylinder overhaul, brake line replacement, fluid specifications, and bleeding procedures.
Clutch System:
Clutch lever, cable, and clutch pack inspection, adjustment, and replacement.
Exhaust System:
Exhaust pipe and silencer inspection, gasket replacement, and performance tuning considerations.
Bodywork And Trim:
Fairing removal and installation, seat, tank, and other body panel servicing.
Procedures Included
Tune Up:
Complete tune-up procedures including spark plug replacement, air filter cleaning/replacement, carburetor synchronization, and idle speed adjustment.
Periodic Maintenance:
Scheduled maintenance tasks, fluid changes, chain adjustment, lubrication, and general inspection guidelines.
Troubleshooting:
Diagnostic guides and step-by-step troubleshooting for common and uncommon issues across all vehicle systems.
Overhaul Rebuild:
Detailed instructions for complete engine rebuilds, carburetor overhauls, and suspension component overhauls.
Electrical Diagnostics:
Fault finding for electrical circuits, testing of components, and interpretation of wiring diagrams.
Torque Specifications:
Specific torque values for all critical fasteners and components.
Fluid Capacities:
Accurate fluid capacities for engine oil, coolant, transmission fluid (if applicable separately), and brake fluid.
Technical Depth
Diagnostic Level:
Advanced diagnostic procedures with detailed symptom-cause-remedy tables.
Repair Complexity:
Covers everything from basic maintenance to complete engine and chassis overhauls, suitable for both DIY enthusiasts and professional mechanics.
Diagrams Illustrations:
Step-by-step diagrams and illustrations for clarity in all procedures.
📊 Manual Specifications
File Format
Accessibility:
Searchable text within PDF for quick information retrieval.
Readability:
High resolution for clear viewing and zooming capabilities.
Portability:
Compatible with various devices and operating systems (Windows & Mac).
Print Quality
Printability:
Designed for clear printing of specific pages or the entire manual.
Binding Type
Digital Format Notes:
Delivered as a digital PDF file, no physical binding.
Paper Type
Digital Format Notes 2:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, V-twin
Displacement:
249 cc
Bore X Stroke:
54 mm x 54.5 mm
Cooling System:
Liquid-cooled
Reed Valves:
Yes, performance-oriented reed valve induction
Compression Ratio:
Typically around 7.5:1 (subject to specific tuning and model variations, manual will confirm)
Performance
Horsepower:
Approximately 70-75 HP (at crankshaft, manual will detail specific output for 2008 model)
Torque:
Approximately 40-45 Nm (at crankshaft, manual will detail specific output for 2008 model)
Fuel System
Carburetion:
Dual 32 mm Mikuni flat-slide carburetors (TM32SS)
Fuel Type:
Unleaded gasoline (min. 95 octane recommended, manual will specify)
Lubrication System
Oil Delivery:
Automatic oil injection system
Engine Oil Spec:
Two-stroke premix oil (specific API TC or JASO FD grade, manual will confirm)
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh
Clutch Type:
Wet multi-plate clutch
Features
Gear Ratios:
Detailed gear ratios for all 6 speeds will be provided in the manual.
Final Drive:
Chain drive
Transmission Oil Spec:
Specific gear oil viscosity and type (e.g., SAE 80W-90, manual will specify)
📐 Dimensions
Exterior
Length:
Approx. 2,020 mm (manual will provide exact figure)
Width:
Approx. 720 mm (manual will provide exact figure)
Height:
Approx. 1,115 mm (manual will provide exact figure)
Weights
Dry Weight:
Approx. 142 kg (manual will provide exact figure)
Wet Weight:
Approx. 160 kg (with fluids, manual will provide exact figure)
Fuel Tank Capacity:
Approx. 16 liters (manual will confirm exact capacity)
Wheelbase:
Approx. 1,365 mm (manual will provide exact figure)
🛡️ Safety Features
Ratings
Safety Features Focus:
Manual focuses on mechanical and operational safety through correct maintenance and repair procedures.
Active Features
Braking System:
Dual front 320mm discs with 4-piston calipers; single rear 240mm disc with 2-piston caliper. ABS was not standard on this model.
Suspension Performance:
Inverted front forks and adjustable monoshock rear suspension contribute to handling and stability.
Passive Features
Chassis Design:
Stiff twin-spar aluminum frame for rider confidence and control.
💡 Technology Features
Infotainment
Infotainment Systems:
This model predates modern infotainment systems. Focus is on essential vehicle electronics.
Driver Assistance
Driver Assistance Systems:
No electronic driver assistance systems like traction control or ABS (standard) are featured on this model. Safety relies on rider skill and machine maintenance.
Connectivity
Connectivity Features:
No modern connectivity features; focus is on mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended at intervals specified in the manual, typically every few thousand kilometers or annually.
Spark Plug Check:
Periodic inspection and cleaning/replacement as per manual recommendations (e.g., every 5,000-10,000 km).
Chain Lubrication:
Regular lubrication and adjustment are critical for longevity.
Coolant Flush:
Recommended every 1-2 years to maintain cooling efficiency.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze, manual will specify capacity and mix ratio.
Brake Fluid Type:
DOT 4 (or DOT 5.1, manual will confirm) hydraulic fluid.
Known Issues
Power Valve Stiction:
Carbon buildup can cause power valves to stick, requiring cleaning and lubrication as detailed in the manual.
Carburetor Performance:
Mikuni carburetors require precise tuning; manual provides settings for optimal performance and reliability.
Electrical Connections:
Corrosion or loose connections can cause intermittent electrical faults, which the manual's wiring diagrams help diagnose.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a strong heritage in motorcycle racing, particularly in the 250cc Grand Prix class, which heavily influenced the RS 250's design and performance.
Model Evolution
Rs 250 Lineage:
The RS 250 is a descendant of the legendary Suzuki RG250 Gamma, with Aprilia developing its own engine and chassis based on this influential platform.
Key Milestones:
The RS 250 was produced from 1995 to 2003, with updates and revisions throughout its run. The 2008 mention in the manual title might refer to later documentation or a specific market release; however, the RS 250 production officially ended earlier.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Aprilia RS 250 is highly regarded among enthusiasts for its performance, handling, and authentic 2-stroke racing pedigree.
Ratings
Journal Reviews:
Consistently received positive reviews from motorcycle publications during its production for its sharp handling and potent engine characteristics.
Certifications
Manual Certification:
Indicated as the same manual used by official dealers, implying adherence to factory standards.
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