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Aprilia RS125 RS125 2007 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Year: 2007 Product Name: Aprilia RS125 RS125 2007 Service Repair Workshop Manual Codes Vin Code Region: WMI (World Manufacturer Identifier) for Italy is ZDC Engine Code Designation: Rotax 122 👋 Introduction Market Position Segment: Lightweight sportbike, often used as a gateway into performance motorcycling. Target Audience: Enthusiast riders, aspiring racers, and those seeking a stylish and agile motorcycle. Competitive Analysis Key Competitors: Yamaha YZF-R125, Honda CBR125R, Kawasaki Ninja 125, Suzuki GSX-R125. Key Features Design Philosophy: Mimics larger displacement Aprilia sportbikes, offering race-inspired styling and handling. Engine Characteristics: High-revving, liquid-cooled two-stroke (though many markets saw it shift to four-stroke in later iterations, the 2007 is predominantly known for its robust two-stroke). Chassis Performance: Renowned for its sharp handling and sophisticated suspension components, typical of Aprilia's sportbike lineage. 📋 Manual Details Coverage Areas Comprehensive Coverage: Full service and repair instructions used by mechanics worldwide. Page Count Estimated Page Count: Likely 300-500 pages (typical for comprehensive workshop manuals of this era and complexity). Manual Type Type: Service Repair Workshop Manual Language Language: Likely English (standard for international service manuals). Format Format: Digital (PDF) is most common for sales of this nature. May also be available as a printed manual. File Format File Type: PDF Searchable Text: Yes (typical for high-quality digital manuals) Printable: Yes Print Quality Quality: High-resolution scans with clear diagrams and text (assuming professional digitization). Binding Type Binding: N/A (for digital format) Paper Type Paper: N/A (for digital format) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, inspection, and repair for the Rotax 122 engine. Engine Management: Fuel injection system, ignition system, ECU diagnostics, sensor testing, and calibration. Transmission: Clutch operation, gearbox disassembly and reassembly, gear inspection, shift mechanism. Cooling System: Radiator, water pump, thermostat, coolant flow, bleeding procedures. Exhaust System: Exhaust pipe, muffler, catalytic converter (if applicable), emissions control. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, injectors. Brakes: Front and rear brake systems, caliper servicing, master cylinder overhaul, brake fluid replacement, disc and pad inspection. Suspension: Front telescopic forks (upside-down configuration), rear monoshock absorber, swingarm, linkage servicing. Steering: Handlebar, steering stem bearings, fork alignment. Electrical System: Battery, charging system (alternator/stator), starter motor, lighting system, wiring diagrams, fuses, relays. Chassis And Frame: Frame inspection, subframe, bodywork removal and installation. Wheels And Tires: Wheel bearings, tire replacement, wheel balancing, rim inspection. Procedures Included Routine Maintenance: Oil change, filter replacement, spark plug inspection/replacement, chain adjustment, brake fluid flush, coolant flush. Troubleshooting: Diagnosis of common problems, fault finding guides, symptom-based troubleshooting. Repair Procedures: Step-by-step instructions for all major component repairs and replacements. Engine Rebuild: Detailed procedures for top-end and bottom-end engine rebuilds. Electrical Diagnostics: Testing electrical circuits, component testing, wiring harness troubleshooting. Suspension Servicing: Fork seal replacement, damper servicing, shock absorber replacement. Technical Depth Depth: Comprehensive from basic rider maintenance to full mechanical and electrical overhauls. Diagnostic Focus: Detailed diagnostic procedures, including specifications for checking sensor readings and electrical component resistance. Torquing Specifications: Includes precise torque values for all critical fasteners and engine components. Clearances And Tolerances: Detailed specifications for component clearances and wear tolerances. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, two-stroke, single-cylinder (Rotax 122). Displacement: 124.8 cc Bore X Stroke: 54 mm x 54.5 mm Compression Ratio: 12.2:1 (approximate) Valve Train: Reed valve induction, exhaust power valve (APTS - Aprilia Performance Power Valve System). Performance Horsepower: Approximately 30-35 HP (depending on market and specific tuning). Torque: Approximately 20-22 Nm (depending on market and specific tuning). Fuel System Fuel Delivery: Carburetor (Dell'Orto PHBH 28 DD) or Electronic Fuel Injection (for later models/specific markets, but 2007 is typically carb). Ignition System: Digital electronic ignition with variable ignition timing. Lubrication: Premix or separate oil injection system. Spark Plug: NGK BR9EG or similar, check manual for specific recommendation. 🔧 Transmission Standard Type: 6-speed manual constant mesh. Clutch: Wet multi-plate clutch, cable operated. Features Gear Ratios: Specific ratios available in manual, typically geared for sporty performance. Final Drive: Chain drive (e.g., 17/40 or similar ratio, check manual). Transmission Fluid: Specific gear oil type and viscosity, check manual for capacity and part number. 📐 Dimensions Exterior Length: Approx. 1950 mm Width: Approx. 720 mm Height: Approx. 1100 mm Wheelbase: Approx. 1375 mm Weights Dry Weight: Approx. 120 kg Wet Weight: Approx. 137 kg (with fluids) Payload Capacity: Not typically specified for sportbikes, but designed for rider and minimal luggage. Maximum Weight Capacity: Refer to owner's manual for rider and total permissible weight. 🛡️ Safety Features Ratings Crash Test Results: Not applicable in the same way as cars; focus is on rider protection and dynamic stability. Active Features Brakes: Disc brakes front and rear, often with braided steel lines for improved feel. Suspension Geometry: Designed for stability and agility during cornering. Passive Features Bodywork: Aerodynamic fairings designed to protect the rider and improve airflow....
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Aprilia RS125 RS125 2007 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS125
Year:
2007
Product Name:
Aprilia RS125 RS125 2007 Service Repair Workshop Manual
Codes
Vin Code Region:
WMI (World Manufacturer Identifier) for Italy is ZDC
Engine Code Designation:
Rotax 122
👋 Introduction
Market Position
Segment:
Lightweight sportbike, often used as a gateway into performance motorcycling.
Target Audience:
Enthusiast riders, aspiring racers, and those seeking a stylish and agile motorcycle.
Competitive Analysis
Key Competitors:
Yamaha YZF-R125, Honda CBR125R, Kawasaki Ninja 125, Suzuki GSX-R125.
Key Features
Design Philosophy:
Mimics larger displacement Aprilia sportbikes, offering race-inspired styling and handling.
Engine Characteristics:
High-revving, liquid-cooled two-stroke (though many markets saw it shift to four-stroke in later iterations, the 2007 is predominantly known for its robust two-stroke).
Chassis Performance:
Renowned for its sharp handling and sophisticated suspension components, typical of Aprilia's sportbike lineage.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Full service and repair instructions used by mechanics worldwide.
Page Count
Estimated Page Count:
Likely 300-500 pages (typical for comprehensive workshop manuals of this era and complexity).
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
Likely English (standard for international service manuals).
Format
Format:
Digital (PDF) is most common for sales of this nature. May also be available as a printed manual.
File Format
File Type:
PDF
Searchable Text:
Yes (typical for high-quality digital manuals)
Printable:
Yes
Print Quality
Quality:
High-resolution scans with clear diagrams and text (assuming professional digitization).
Binding Type
Binding:
N/A (for digital format)
Paper Type
Paper:
N/A (for digital format)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, inspection, and repair for the Rotax 122 engine.
Engine Management:
Fuel injection system, ignition system, ECU diagnostics, sensor testing, and calibration.
Transmission:
Clutch operation, gearbox disassembly and reassembly, gear inspection, shift mechanism.
Cooling System:
Radiator, water pump, thermostat, coolant flow, bleeding procedures.
Exhaust System:
Exhaust pipe, muffler, catalytic converter (if applicable), emissions control.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, injectors.
Brakes:
Front and rear brake systems, caliper servicing, master cylinder overhaul, brake fluid replacement, disc and pad inspection.
Suspension:
Front telescopic forks (upside-down configuration), rear monoshock absorber, swingarm, linkage servicing.
Steering:
Handlebar, steering stem bearings, fork alignment.
Electrical System:
Battery, charging system (alternator/stator), starter motor, lighting system, wiring diagrams, fuses, relays.
Chassis And Frame:
Frame inspection, subframe, bodywork removal and installation.
Wheels And Tires:
Wheel bearings, tire replacement, wheel balancing, rim inspection.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, spark plug inspection/replacement, chain adjustment, brake fluid flush, coolant flush.
Troubleshooting:
Diagnosis of common problems, fault finding guides, symptom-based troubleshooting.
Repair Procedures:
Step-by-step instructions for all major component repairs and replacements.
Engine Rebuild:
Detailed procedures for top-end and bottom-end engine rebuilds.
Electrical Diagnostics:
Testing electrical circuits, component testing, wiring harness troubleshooting.
Suspension Servicing:
Fork seal replacement, damper servicing, shock absorber replacement.
Technical Depth
Depth:
Comprehensive from basic rider maintenance to full mechanical and electrical overhauls.
Diagnostic Focus:
Detailed diagnostic procedures, including specifications for checking sensor readings and electrical component resistance.
Torquing Specifications:
Includes precise torque values for all critical fasteners and engine components.
Clearances And Tolerances:
Detailed specifications for component clearances and wear tolerances.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, two-stroke, single-cylinder (Rotax 122).
Displacement:
124.8 cc
Bore X Stroke:
54 mm x 54.5 mm
Compression Ratio:
12.2:1 (approximate)
Valve Train:
Reed valve induction, exhaust power valve (APTS - Aprilia Performance Power Valve System).
Performance
Horsepower:
Approximately 30-35 HP (depending on market and specific tuning).
Torque:
Approximately 20-22 Nm (depending on market and specific tuning).
Fuel System
Fuel Delivery:
Carburetor (Dell'Orto PHBH 28 DD) or Electronic Fuel Injection (for later models/specific markets, but 2007 is typically carb).
Ignition System:
Digital electronic ignition with variable ignition timing.
Lubrication:
Premix or separate oil injection system.
Spark Plug:
NGK BR9EG or similar, check manual for specific recommendation.
🔧 Transmission
Standard
Type:
6-speed manual constant mesh.
Clutch:
Wet multi-plate clutch, cable operated.
Features
Gear Ratios:
Specific ratios available in manual, typically geared for sporty performance.
Final Drive:
Chain drive (e.g., 17/40 or similar ratio, check manual).
Transmission Fluid:
Specific gear oil type and viscosity, check manual for capacity and part number.
📐 Dimensions
Exterior
Length:
Approx. 1950 mm
Width:
Approx. 720 mm
Height:
Approx. 1100 mm
Wheelbase:
Approx. 1375 mm
Weights
Dry Weight:
Approx. 120 kg
Wet Weight:
Approx. 137 kg (with fluids)
Payload Capacity:
Not typically specified for sportbikes, but designed for rider and minimal luggage.
Maximum Weight Capacity:
Refer to owner's manual for rider and total permissible weight.
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable in the same way as cars; focus is on rider protection and dynamic stability.
Active Features
Brakes:
Disc brakes front and rear, often with braided steel lines for improved feel.
Suspension Geometry:
Designed for stability and agility during cornering.
Passive Features
Bodywork:
Aerodynamic fairings designed to protect the rider and improve airflow.
Lighting:
Dual headlights for enhanced visibility.
Tires:
Performance-oriented tires for optimal grip.
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, fuel gauge, engine temperature warning, indicator lights.
Driver Assistance
ABS:
Not typically fitted to the 2007 model. Check specific market configurations.
Connectivity
Connectivity Features:
None (basic motorcycle technology of the era).
🔧 Maintenance
Service Intervals
Oil Change:
Every 2,000-3,000 km or annually, refer to manual for precise interval and oil type (e.g., 10W-40 semi-synthetic or fully synthetic).
Air Filter:
Inspect every 5,000 km, clean or replace as needed.
Spark Plug:
Inspect every 5,000 km, replace if fouled or worn.
Chain Adjustment:
Check and adjust chain slack every 1,000 km or as needed.
Brake Fluid:
Flush and replace every 2 years, use DOT 4 fluid.
Coolant:
Flush and replace every 2-3 years, use a 50/50 mix of antifreeze and distilled water.
Fluid Specifications
Engine Oil:
Specific motorcycle-grade oil (e.g., Motul 7100 10W-40 or equivalent) – check manual for exact specification and API/JASO rating.
Coolant:
Ethylene glycol based coolant, typically a 50% mixture with distilled water.
Brake Fluid:
DOT 4
Two Stroke Oil:
High-quality synthetic or semi-synthetic two-stroke oil, specifically for oil injection systems or premix as per manual.
Known Issues
Two Stroke Specific:
Carbon buildup in exhaust port, power valve sticking, piston ring wear, frequent spark plug fouling if not properly jetted/maintained.
Electrical Gremlins:
Wiring harness issues or faulty stator can occur with age, as with many motorcycles.
Suspension Wear:
Fork seals can leak, and rear shock absorber can lose damping over time.
Clutch Slippage:
Can occur with high mileage or aggressive use, requiring clutch plate replacement.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a strong racing pedigree, particularly in smaller displacement categories, influencing their road bike designs.
Model Evolution
Rs125 Lineage:
The RS125 has been a staple in Aprilia's lineup for many years, evolving with chassis and engine technology, and often served as a homologation special for racing.
Two Stroke Era:
The 2007 model represents the peak of the potent Rotax 122 two-stroke engine, known for its power and character, before stricter emissions laws led to four-stroke derivatives.
Production
Manufacturing Location:
Italy
Production Years For This Generation:
The RS125 platform has seen many iterations; the 2007 model falls within a specific design language that persisted for several years.
🏆 Awards & Recognition
Recognitions
Sportbike Accolades:
The RS125 is consistently praised for its performance and handling in its class, often winning comparison tests against rivals.
Racing Heritage Influence:
Its design is heavily influenced by Aprilia's success in motorcycle racing, transferring technology and feel to the street.
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