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Aprilia RS125 RS 125 2010 Factory Service Repair Manual
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Basic Information Identification Make: Aprilia Model: RS125 Year: 2010 Manual Product Name: Aprilia RS125 RS 125 2010 Factory Service Repair Manual Download PDF Generation Model Generation Identifier: Second Generation (2006-2010)...
Taper: Motorcycles
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UGS: 432401
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| Basic Information | |
| Identification | |
| Make: | Aprilia |
| Model: | RS125 |
| Year: | 2010 |
| Manual Product Name: | Aprilia RS125 RS 125 2010 Factory Service Repair Manual Download PDF |
| Generation | |
| Model Generation Identifier: | Second Generation (2006-2010) |
| Introduction | |
| Market Position | |
| Segment: | Lightweight Sportbike / Supersport |
| Target Audience: | Performance-oriented riders, track day enthusiasts, aspiring racers. |
| Competitive Analysis | |
| Key Competitors: | Yamaha YZF-R125, Honda CBR125R, Kawasaki Ninja 125. |
| Aprilia Advantage: | Renowned for its aggressive styling, sporty handling, and strong racing heritage. |
| Key Features | |
| Design Philosophy: | Inspired by Aprilia's larger RSV4 superbike, emphasizing aerodynamic efficiency and rider ergonomics. |
| Performance Focus: | Designed for agile handling and thrilling performance on both road and track. |
| Manual Details | |
| Coverage Areas | |
| Engine: | Yes |
| Transmission: | Yes |
| Chassis: | Yes |
| Electrical System: | Yes |
| Bodywork: | Yes |
| Suspension: | Yes |
| Brakes: | Yes |
| Fuel System: | Yes |
| Cooling System: | Yes |
| Exhaust System: | Yes |
| Ignition System: | Yes |
| Troubleshooting: | Yes |
| Maintenance Procedures: | Yes |
| Diagnostic Procedures: | Yes |
| Wiring Diagrams: | Yes |
| Page Count | |
| Estimated Pages: | Approx. 500+ |
| Manual Type | |
| Type: | Factory Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | Downloadable PDF |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Full rebuild procedures, component identification, torque specifications, tolerances. |
| Engine Management: | ECU operation, sensor diagnostics, fuel injection, ignition timing control. |
| Clutch: | Service, adjustment, component replacement, fluid specifications. |
| Gearbox: | Disassembly, assembly, gear inspection, lubrication. |
| Front Fork: | Damping adjustments, seal replacement, oil specifications, internal components. |
| Rear Shock ABSorber: | Adjustment procedures, service, rebound and compression settings. |
| Steering: | Headset bearing service, alignment checks, handlebar installation. |
| Braking System: | Disc and caliper service, hydraulic system bleeding, pad replacement, master cylinder overhaul. |
| Lighting System: | Bulb replacement, headlamp aiming, tail light assembly. |
| Instrumentation: | Tachometer, speedometer, indicator light diagnostics. |
| Cooling System: | Radiator service, fan operation, coolant type and capacity. |
| Emission Controls: | Catalytic converter function, emissions regulations compliance (where applicable). |
| Procedures Included | |
| Preventative Maintenance: | Scheduled checks, fluid changes, filter replacements. |
| Component Diagnosis: | Step-by-step troubleshooting guides for common and uncommon faults. |
| Engine Rebuilding: | Detailed instructions for complete engine overhauls. |
| Suspension Tuning: | Guidance on adjusting suspension for different riding conditions. |
| Electrical Troubleshooting: | Fault finding for wiring issues, shorts, and open circuits. |
| Body Panel Removal: | Instructions for removing fairings, seat panels, and other bodywork. |
| Wheel And Tire Service: | Tire changing, wheel balancing, spoke tensioning. |
| Carburetor Adjustment: | Idle speed, mixture, and jetting adjustments (if applicable). |
| Spark Plug Service: | Inspection, cleaning, gapping, and replacement. |
| Chain And Sprocket Maintenance: | Lubrication, tension adjustment, wear inspection. |
| Technical Depth | |
| Depth Level: | Comprehensive (from basic maintenance to full rebuilds and diagnostics). |
| Diagnostic Capabilities: | Detailed symptom-based troubleshooting and specific fault code interpretation (if applicable). |
| Specification Accuracy: | Factory-level accuracy for all torque values, clearances, and fluid specifications. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Searchable text for quick information retrieval. |
| Print Quality | |
| Printability: | Printable pages for physical reference. |
| Image Resolution: | High-resolution diagrams and images. |
| Binding Type | |
| Binding: | N/A (Digital Download) |
| Paper Type | |
| Paper: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Two-stroke, single-cylinder |
| Displacement: | 124.9 cc (7.62 cu. in.) |
| Bore X Stroke: | 54 x 54.5 mm |
| Compression Ratio: | 12.4:1 (approx.) |
| Cooling System: | Liquid-cooled |
| Valve Train: | Reed valve intake, exhaust power valve (APCS - Aprilia Performance Coupling System). |
| Performance | |
| Horsepower: | Approx. 15 hp @ 9,750 rpm (may vary by market and regulations) |
| Torque: | Approx. 11.5 Nm @ 8,000 rpm (may vary by market and regulations) |
| Fuel System | |
| Fuel Delivery: | Carburetor (e.g., Dell'Orto PHBH 28) |
| Fuel Type: | Unleaded gasoline, minimum 95 RON (recommended). |
| Oil Mixture: | Automatic oil injection system (separate oil reservoir). |
| Transmission | |
| Standard | |
| Type: | 6-speed manual constant mesh |
| Features | |
| Clutch Type: | Wet multi-plate clutch |
| Final Drive: | Chain drive (e.g., 16/47T sprockets) |
| Dimensions | |
| Exterior | |
| Length: | Approx. 1,960 mm (77.2 in.) |
| Width: | Approx. 720 mm (28.3 in.) |
| Height: | Approx. 1,140 mm (44.9 in.) |
| Wheelbase: | Approx. 1,360 mm (53.5 in.) |
| Seat Height: | Approx. 810 mm (31.9 in.) |
| Weights | |
| Dry Weight: | Approx. 135 kg (297.6 lbs) |
| Fuel Tank Capacity: | Approx. 13 liters (3.4 US gal) |
| Oil Tank Capacity: | Approx. 1.2 liters (0.32 US gal) |
| Safety Features | |
| Ratings | |
| Crash Test Ratings: | N/A (Motorcycle safety is assessed differently than cars, focus on component integrity and handling). |
| Active Features | |
| Braking System: | Front: Hydraulic disc brake, radial caliper. Rear: Hydraulic disc brake. |
| Suspension Stability: | Designed for high-speed stability and agile maneuverability. |
| Passive Features | |
| Frame Construction: | Aluminum alloy frame for strength and light weight. |
| Ergonomics: | Sport-oriented riding position designed for rider control. |
| Technology Features | |
| Infotainment | |
| Features: | N/A (Focus on performance and rider engagement, not typically equipped with infotainment). |
| Driver Assistance | |
| Features: | N/A (No electronic rider aids like ABS or traction control standard on this model). |
| Connectivity | |
| Features: | N/A |
| Maintenance | |
| Service Intervals | |
| Oil Change: | Every 5,000 km or annually (refer to manual for specific conditions). |
| Air Filter Cleaning: | Every 5,000 km or more frequently in dusty conditions. |
| Spark Plug Replacement: | Every 10,000 km (or as per inspection). |
| Chain Lubrication Adjustment: | Every 1,000 km or after washing/rain. |
| Valve Check: | Refer to manual, typically every 10,000 - 15,000 km for two-strokes (power valve check). |
| Fluid Specifications | |
| Engine Oil: | High-quality 2-stroke synthetic oil for automatic injection systems (e.g., Motul 710 2T, Castrol Power 1 TTS). |
| Coolant: | Mixture of distilled water and ethylene glycol-based antifreeze (e.g., 50/50 mix). |
| Brake Fluid: | DOT 4 hydraulic brake fluid. |
| Fork Oil: | Refer to manual for specific viscosity grade (e.g., SAE 5W or 10W). |
| Known Issues | |
| Power Valve Sticking: | Carbon buildup can cause the exhaust power valve to stick, affecting performance. Regular cleaning as per manual is crucial. |
| Carburetor Tuning: | Can be sensitive to altitude and temperature changes, requiring occasional fine-tuning. |
| Cooling System Leaks: | Inspect hoses and connections for leaks, especially after extensive use. |
| Chain Wear: | Proper lubrication and tension adjustment are vital to prevent premature chain and sprocket wear. |
| Vehicle History | |
| Brand Heritage | |
| Aprilia Racing Legacy: | Aprilia boasts a rich history in motorcycle racing, particularly in the 125cc and 250cc Grand Prix classes, influencing the design and performance of its road-going models. |
| Model Evolution | |
| Rs125 Lineage: | The RS125 has been a staple in Aprilia's lineup for many years, evolving from its early iterations into the more modern and refined second-generation model introduced around 2006. |
| 2010 Updates: | The 2010 model represents the later part of the second generation, featuring refinements in chassis, engine management, and styling updates consistent with the model's development. |
| Production | |
| Manufacturing Location: | Italy |
| Awards & Recognition | |
| Recognitions | |
| Automotive Press Reviews: | Consistently praised by motorcycle publications for its sharp handling, powerful (for its class) two-stroke engine, and aggressive styling, making it a benchmark in the 125cc sportbike segment. |
| Ratings | |
| Class Leader: | Often cited as one of the best-handling and most exciting 125cc sportbikes available. |
| Certifications | |
| Emissions Compliance: | Meets Euro 3 emissions standards (market dependent). |