Aprilia RS4 125 4T 2011-2014 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RS4 125 4T Years Covered: 2011, 2012, 2013, 2014 Codes Engine Code: AM6 (Note: While the product description mentions '4T', the RS4 125 typically uses a 2-stroke engine, often the AM6. This manual likely covers the 4-stroke variant if produced for specific markets or has an error in description. Assuming 4T for the purpose of manual detail.) 👋 Introduction Market Position Target Audience: Aprilia RS4 125 4T owners with basic mechanical skills and independent professional mechanics. Primary Market: European markets, particularly for riders holding A1 license (under 125cc). Competitive Analysis Value Proposition: Provides dealership-level repair information, enabling cost savings on maintenance and repairs, empowerment for DIY tasks. Key Features Content Highlights: Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications, advanced troubleshooting. Diagnostic Capability: Focus on 'Advanced Troubleshooting' indicating in-depth diagnostic routines. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Troubleshooting, Diagnostics Secondary Coverage: Wiring Schematics, Specifications, Component Diagrams, Adjustments Page Count Estimated Pages: Extensive (Specific page count not provided but described as 'full' and 'complete') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Accessibility: Viewable on PC, Mac, phones, and e-readers like Kindle. Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Mechanical: Engine specifications, engine removal/installation, lubrication, cooling system, fuel system, intake and exhaust systems. Transmission Drivetrain: Transmission, drive chain, sprockets, clutch operation (implied). Chassis Suspension: Steering system, shocks (suspension components), frame, wheels, brakes (implied). Electrical Electronics: Electrical system, wiring diagrams, advanced troubleshooting for electrical components. Bodywork Cosmetics: Bodywork repair and maintenance. Braking System Detail: Front and rear brake caliper service, master cylinder overhaul, brake line replacement, brake fluid bleeding procedures. Cooling System Detail: Radiator service, fan operation, thermostat replacement, coolant flush and refill procedures. Intake Exhaust Detail: Air filter replacement, exhaust system inspection and repair, catalytic converter (if fitted) servicing. Procedures Included Routine Maintenance: Periodic checks, adjustments, lubrication, fluid changes. Repair Diagnostics: Step-by-step repair instructions, troubleshooting guides, diagnostics for various systems. Engine Overhaul: Detailed procedures for engine disassembly, inspection, component replacement, and reassembly. Fuel System Servicing: Troubleshooting and servicing of fuel injection system (if applicable) or carburetor, fuel pump, and filter. Electrical Diagnostics: Step-by-step diagnostic procedures for the entire electrical system, including ignition, lighting, charging, and sensors. Suspension Adjustment: Instructions on adjusting forks and rear shock (preload, damping if applicable) for optimal handling. Wheel Tire Service: Wheel bearing replacement, tire mounting/balancing, and wheel alignment procedures. Troubleshooting Methodology: Systematic approach to diagnosing problems, often using symptom-based guides. Technical Depth Depth: Comprehensive, covering basic maintenance to advanced repair and diagnostics, mirroring dealership technician procedures. Torque Specifications: All critical fasteners will have specified torque values for assembly and disassembly. Special Tools: Identification of any specific Aprilia or commonly required specialty tools for certain procedures. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (individual pages or full document) Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke (as per product title, typically 125cc single-cylinder) Performance Horsepower Range: Likely in the 15 HP range (typical for 125cc A1 license category) Torque Range: Not specified, but expected to be modest for a 125cc engine. Fuel System Fuel Delivery: Likely Fuel Injection (typical for modern 4-stroke 125cc motorcycles, though carburetion was common in earlier models). 🔧 Transmission Standard Transmission Type: 6-speed manual Optional Transmission Options: N/A (Standard) Features Clutch Type: Wet multi-plate clutch (typical for this class). 📐 Dimensions Exterior Bike Type: Sportbike / Supersport replica Weights Dry Weight: Approximately 130-140 kg (typical for class) Wet Weight: Approximately 145-155 kg (with fluids) 🛡️ Safety Features Ratings Safety Features: Standard motorcycle safety features, ABS optional on some later models (not specified for this manual). Active Features Braking System: Disc brakes front and rear. Hydraulic actuation. Passive Features Frame Construction: Aluminum twin-spar frame (typical for Aprilia sports bikes). 💡 Technology Features Infotainment Dashboard Features: Digital instrument cluster with tachometer, speedometer, odometer, trip meter, fuel level indicator, and diagnostic lights. Driver Assistance ABS Availability: Optional on some models, not standard across the range for these years. Connectivity Connectivity Features: N/A (Basic motorcycle electronics) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 km or annually, refer to manual for exact specification. Spark Plug Replacement: Every 10,000 - 15,000 km, refer to manual for exact specification. Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-40 semi-synthetic or fully synthetic motorcycle oil recommended. Manual will specify exact grade and capacity. Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water. Manual will specify exact type and capacity. Brake Fluid Type: DOT 4 or DOT 5.1 hydraulic brake fluid. Manual will specify. Known Issues Common Wear Items: Clutch wear, chain and sprocket wear, fork seal leaks, occasional electrical gremlins (typical...
AM6 (Note: While the product description mentions '4T', the RS4 125 typically uses a 2-stroke engine, often the AM6. This manual likely covers the 4-stroke variant if produced for specific markets or has an error in description. Assuming 4T for the purpose of manual detail.)
👋 Introduction
Market Position
Target Audience:
Aprilia RS4 125 4T owners with basic mechanical skills and independent professional mechanics.
Primary Market:
European markets, particularly for riders holding A1 license (under 125cc).
Competitive Analysis
Value Proposition:
Provides dealership-level repair information, enabling cost savings on maintenance and repairs, empowerment for DIY tasks.
Step-by-step repair instructions, troubleshooting guides, diagnostics for various systems.
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, component replacement, and reassembly.
Fuel System Servicing:
Troubleshooting and servicing of fuel injection system (if applicable) or carburetor, fuel pump, and filter.
Electrical Diagnostics:
Step-by-step diagnostic procedures for the entire electrical system, including ignition, lighting, charging, and sensors.
Suspension Adjustment:
Instructions on adjusting forks and rear shock (preload, damping if applicable) for optimal handling.
Wheel Tire Service:
Wheel bearing replacement, tire mounting/balancing, and wheel alignment procedures.
Troubleshooting Methodology:
Systematic approach to diagnosing problems, often using symptom-based guides.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced repair and diagnostics, mirroring dealership technician procedures.
Torque Specifications:
All critical fasteners will have specified torque values for assembly and disassembly.
Special Tools:
Identification of any specific Aprilia or commonly required specialty tools for certain procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable (individual pages or full document)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke (as per product title, typically 125cc single-cylinder)
Performance
Horsepower Range:
Likely in the 15 HP range (typical for 125cc A1 license category)
Torque Range:
Not specified, but expected to be modest for a 125cc engine.
Fuel System
Fuel Delivery:
Likely Fuel Injection (typical for modern 4-stroke 125cc motorcycles, though carburetion was common in earlier models).
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Optional
Transmission Options:
N/A (Standard)
Features
Clutch Type:
Wet multi-plate clutch (typical for this class).
📐 Dimensions
Exterior
Bike Type:
Sportbike / Supersport replica
Weights
Dry Weight:
Approximately 130-140 kg (typical for class)
Wet Weight:
Approximately 145-155 kg (with fluids)
🛡️ Safety Features
Ratings
Safety Features:
Standard motorcycle safety features, ABS optional on some later models (not specified for this manual).
Active Features
Braking System:
Disc brakes front and rear. Hydraulic actuation.
Passive Features
Frame Construction:
Aluminum twin-spar frame (typical for Aprilia sports bikes).
💡 Technology Features
Infotainment
Dashboard Features:
Digital instrument cluster with tachometer, speedometer, odometer, trip meter, fuel level indicator, and diagnostic lights.
Driver Assistance
ABS Availability:
Optional on some models, not standard across the range for these years.
Connectivity
Connectivity Features:
N/A (Basic motorcycle electronics)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km or annually, refer to manual for exact specification.
Spark Plug Replacement:
Every 10,000 - 15,000 km, refer to manual for exact specification.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 semi-synthetic or fully synthetic motorcycle oil recommended. Manual will specify exact grade and capacity.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water. Manual will specify exact type and capacity.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid. Manual will specify.
Known Issues
Common Wear Items:
Clutch wear, chain and sprocket wear, fork seal leaks, occasional electrical gremlins (typical for age/mileage).
Potential Failure Points:
Water pump seal, rectifier/regulator (less common but possible), fuel injector issues on FI models.
General Reliability:
Generally considered reliable with proper maintenance, but some electrical and minor component issues can arise with age.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a strong heritage in Grand Prix racing and sportbike development, known for performance and innovative technology.
Model Evolution
Rs4 125 Development:
The RS4 125 succeeded the RS 125 model, representing Aprilia's entry-level sportbike offering with modern styling and technology, catering to the European A1 license category.
Production
Manufacturing Location:
Italy (typically Scorzè, Venice plant)
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Aprilia motorcycles are generally well-regarded for their chassis dynamics, engine performance (relative to class), and sporty handling. Specific awards for the RS4 125 4T are not readily available.
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