Aprilia RS50 RS 50 2008 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RS50 Year: 2008 Codes Chassis Code: AM6 Engine Variant (Common for this era RS50) 👋 Introduction Market Position Target Audience: Professional Aprilia technicians and experienced DIY enthusiasts Competitive Analysis Manual Comparison: Offers equivalent information to factory service manuals used by professional mechanics Key Features Delivery Method: Instant Download Cost Savings: Eliminates shipping costs and waiting time compared to physical manuals Accessibility: Compatible with all Windows and Mac operating systems 📋 Manual Details Coverage Areas Applicable Models: Aprilia RS50 (all variants for model year 2008) Page Count Estimated Page Count: Extensive (specific number not provided, but described as 'very detailed' and 'full') Manual Type Type: Full Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, and repair Transmission: Gearbox operation, maintenance, and repair Fuel System: Carburetor (likely Dell'Orto PHBN or similar), fuel lines, fuel pump (if applicable) Ignition System: CDI unit, stator, spark plug, wiring Cooling System: Radiator, fan, coolant hoses, thermostat Exhaust System: Exhaust pipe, muffler, catalytic converter (if applicable) Electrical System: Wiring diagrams, battery, charging system, lighting, starter, diagnostics Brakes: Hydraulic front and rear brakes, master cylinders, calipers, brake lines, pads, discs Suspension: Front telescopic forks (likely Marzocchi or Paioli), rear monoshock, swingarm, linkage Steering: Handlebars, steering head bearings, triple clamps Wheels And Tires: Wheel removal/installation, tire pressure, wheel bearing service Bodywork And Frame: Fairings, seat, fuel tank, frame inspection and repair Clutch: Clutch actuation, plates, springs Lubrication System: 2-stroke oil injection system (if applicable) or pre-mix procedures Procedures Included Maintenance: Scheduled maintenance, fluid changes, lubrication, component checks Troubleshooting: Diagnostic procedures for common and complex issues across all systems Repair: Step-by-step repair instructions for virtually all components Rebuilding: Comprehensive guides for engine and component rebuilds Refurbishment: Guidance on restoring components and aesthetics Restoration: Detailed information to aid in full vehicle restoration Electrical Diagnostics: Combined troubleshooting and electrical service with wiring diagrams Technical Depth Depth: Professional technician level, suitable for DIY mechanics Detail Level: Extremely detailed sub-steps, notes, cautions, and warnings Illustrations: Detailed illustrations, drawings, and photos, with enlarged inset views 📊 Manual Specifications File Format PDF Quality: Full Printable (Implies high resolution and scannability) Print Quality Printability: All pages are printable Binding Type Binding: Digital (PDF) - No physical binding Paper Type Paper Type: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Type: 2-Stroke, Single Cylinder Displacement: 49.7 cc Cooling Method: Liquid-Cooled Bore X Stroke: 39.5 mm x 40.2 mm (Typical for AM6) Compression Ratio: Approx. 8.3:1 (Typical for AM6) Induction System: Carburetor (e.g., Dell'Orto PHBN 14 HS) Performance Horsepower: Approx. 8.4 HP @ 9,750 rpm (Restricted for some markets/license classes) Torque: Approx. 6.3 Nm @ 9,500 rpm (Restricted) Fuel System Fuel Type: Unleaded gasoline (with 2-stroke oil mix or via oil injection) Fuel Tank Capacity: Approx. 13 Liters (including reserve) Oil Tank Capacity: Approx. 1.3 Liters (for oil injection models) 🔧 Transmission Standard Type: 6-Speed Manual Clutch: Wet Multi-Plate Features Gear Ratios: Specific gear ratios are detailed within the manual for each gear Final Drive: Chain Drive 📐 Dimensions Exterior Length: Approx. 1955 mm Width: Approx. 720 mm Height: Approx. 1135 mm Weights Dry Weight: Approx. 110 kg Wet Weight: Approx. 123 kg (with all fluids) Wheelbase Wheelbase: Approx. 1345 mm Seat Height Seat Height: Approx. 810 mm 🛡️ Safety Features Ratings Safety Certification: Not applicable in the same way as cars; compliance with European light motorcycle standards (e.g., Euro 2 emissions) Active Features Braking System: Front hydraulic disc brake (e.g., 280mm), Rear hydraulic disc brake (e.g., 220mm) Tire Specification: Front: 110/70-17, Rear: 130/60-17 (Typical) Passive Features Lighting: Headlight, taillight, brake light, turn signals 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, speedometer, odometer, fuel level indicator, indicator lights. Driver Assistance Safety Systems: Basic; no electronic driver assistance systems like ABS or traction control on this model. 🔧 Maintenance Service Intervals Oil Change Interval: Specific interval for gearbox oil change detailed in manual (typically every 5,000-10,000 km or annually) Spark Plug Replacement: Recommended replacement interval detailed in manual (e.g., every 3,000-5,000 km) Air Filter Cleaning: Regular inspection and cleaning/replacement recommended (e.g., every 3,000 km) Brake Fluid Change: Recommended change every 2 years or as per manual specifications Fluid Specifications Engine Oil Type: Fully synthetic 2-stroke oil, specifically formulated for air-cooled or liquid-cooled high-performance 2-stroke engines (e.g., Motul 710 2T, Castrol Power 1 TTS). Gearbox Oil Type: API GL-4 or GL-5, SAE 80W/90 transmission oil (e.g., Motul Transoil 10W-40 or similar) Coolant Type: Ethylene glycol based antifreeze coolant for liquid-cooled engines, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 4 hydraulic brake fluid Known Issues Common Wear Items: Clutch plates, spark plugs, piston rings, brake pads, chain and sprockets. Carburetor Tuning: Requires periodic tuning and cleaning for optimal performance. Electrical Connections: Corrosion or loose connections in wiring...