This comprehensive workshop service repair manual covers the Aprilia RSV 1000 R motorcycle for model years 2004 through 2010. It provides detailed instructions and information for performing repairs and maintenance on your motorcycle, from basic servicing to complex component replacements.
The manual includes detailed explanations of all installation, removal, disassembly, assembly, repair, and check procedures, laid out with the individual steps in sequential order. Detailed illustrations, exploded diagrams, drawings, and photos guide you through every service repair procedure. Adjustment and repair operations include reference to service tool numbers, and the associated illustration depicts the tool. Where usage is not obvious, the tool is shown in use. This manual also covers wear limits, relevant data, and useful assembly details.
Organized into groups, the manual contains general information, diagnosis, testing, adjustments, removal, installation, disassembly, and assembly procedures for all the systems and components of the Aprilia RSV 1000 R. Appropriate service methods and correct repair procedures are essential for the safe, reliable operation of all motorcycles, as well as for the personal safety of the individual carrying out the work. The manual highlights the fundamental principles and procedures of basic interventions.
To ensure a complete repair and keep your motorcycle in optimal condition, peruse and utilize this manual fully. All information, illustrations, and specifications are based on the latest product information available at the time of publication. Torque values are intended for use in service assembly and installation procedures using the correct OEM fasteners. When replacing fasteners, always use the same type (part number) fastener as removed.
The procedures contain many NOTES, CAUTIONS, and WARNINGS that should be followed along with standard safety procedures to eliminate the possibility of personal injury or improper service that could damage the vehicle or compromise its safety. To maximize the life of your Aprilia RSV 1000 R: follow the maintenance requirements of the periodic maintenance chart; investigate unusual noises and changes in riding characteristics; rectify all problems as soon as possible; use only genuine Aprilia parts; follow the procedures in the manual carefully and completely; keep complete records of all maintenance and repairs; and use only approved lubricants.
This manual has been issued to provide you with technical information regarding the design, function, disassembly, adjusting work, and troubleshooting on the components and model of the Aprilia RSV 1000 R. The descriptions are brief but precise and are supported by photographs, notes, drawings, and schematics, as well as exploded and sectional drawings. All this information is intended to simplify any necessary repair work. This manual also contains information about adjusting work and valuable reference data for such adjustment values. For all maintenance and repair work, all accident prevention guidelines must be strictly observed. To perform all repairs listed in this manual, a complete set of standard tools, as well as the special tools and fixtures shown and listed, are necessary. No special emphasis is put on replacing sealing components as we assume that these items are replaced during any repair. Unless specific values are given, all threaded connections should be tightened according to the required tightening torques listed on torque charts. When describing work, which can be dangerous, we have described the required safety measures in this manual and indicated them by special remarks DANGER, CAUTION, or NOTE.
The Aprilia RSV 1000 R, produced from 2004 to 2010, stands as a testament to Italian engineering prowess and a pinnacle of sportbike performance. This motorcycle boasts a powerful 998cc, 90° V-twin engine, capable of generating an exhilarating 136 horsepower and 78 lb-ft of torque. The RSV 1000 R's engine is known for its smooth power delivery and a distinct, throaty exhaust note. Its lightweight trellis frame, constructed from high-strength steel, and adjustable Showa suspension components contribute to the bike's agile handling and precise cornering abilities. The RSV 1000 R was lauded for its race-bred design, featuring a sharply sculpted fairing, aggressive riding position, and a sleek, minimalist aesthetic.
Beyond its performance capabilities, the RSV 1000 R was celebrated for its technological advancements. It featured a sophisticated electronic throttle control system, a digital instrument panel providing comprehensive riding information, and a Brembo braking system with radial-mount calipers and twin 320mm discs, offering exceptional stopping power. The RSV 1000 R was offered in various color schemes, each adding its own touch of style to the bike's already striking appearance. This model served as a stepping stone for Aprilia's future sportbike endeavors, laying the groundwork for even more powerful and technologically advanced motorcycles. The RSV 1000 R continues to be a popular choice for both track day enthusiasts and road riders who seek a thrilling and engaging riding experience.