Aprilia RSV 1000 R 2004-2010 WSM Service Manual Repair
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🏷️ Basic Information Identification Make: Aprilia Model: RSV 1000 R Model Designation: RSV Mille R Codes Chassis Codes: RP (for RSV Mille, underlying platform) Generation Generation: Second Generation (Facelifted model) Generation Years: 2004-2010 👋 Introduction Market Position Market Segment: High-performance Italian sportbike, premium segment Competitive Analysis Key Competitors: Ducati 999/1098, Suzuki GSX-R1000, Yamaha YZF-R1, Honda CBR1000RR, Kawasaki Ninja ZX-10R Key Features Selling Points Of Bike: Powerful V-Twin engine, premium chassis components (e.g., Ohlins suspension on some models), distinctive Italian styling, agile handling. Value Proposition Of Manual: Empowers owners to perform their own maintenance and repairs, saving significant costs and fostering a deeper understanding of the machine. 📋 Manual Details Coverage Areas Applicable Years: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Covered Models: Aprilia RSV 1000 R Page Count Page Count Estimate: Extensive (specific number not provided, described as 'full professional quality in depth') Manual Type Manual Type: Workshop Service Manual (WSM) / Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Software Requirements: Adobe PDF Reader Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: Complete Engine Overhaul, Tuning, Diagnostics, Components (V-Twin) Fuel System: Fuel Injection System, Fuel Pump, Injectors, Throttle Body Ignition System: Ignition Coils, Spark Plugs, ECU Control Cooling System: Radiator, Fan, Water Pump, Thermostat, Coolant Hoses Exhaust System: Exhaust Headers, Mufflers, Catalytic Converter (if applicable) Transmission: Clutch System, Gearbox Internals, Shift Mechanism, Lubrication Drivetrain: Chain Drive, Sprockets, Swingarm Assembly Brakes: Front & Rear Brakes, Calipers, Discs, Master Cylinders, Lines, Fluid Bleeding Suspension: Front Forks (Showa/Ohlins depending on spec), Rear Shock Absorber, Linkages, Adjustments Steering: Handlebars, Triple Clamps, Steering Head Bearings Electrical System: Wiring Diagrams, Battery, Charging System, Lighting, Starter Motor, ECU Bodywork: Fairings, Seat, Fuel Tank, Body Panel Removal & Installation Chassis Frame: Frame Inspection, Mounting Points Procedures Included Maintenance: Routine Maintenance, Oil Changes, Filter Replacements, Chain Adjustment, Valve Clearances Troubleshooting: Diagnostic Procedures, Fault Code Interpretation, Common Problem Solutions Repair: Step-by-Step Repair Instructions for all major components Disassembly Assembly: Detailed procedures for taking apart and reassembling components Wiring Diagrams: Comprehensive Wiring Diagrams for all electrical systems Technical Depth Depth Of Coverage: Full professional quality in-depth coverage, from routine maintenance to complete rebuilds. Detail Level: Easy to follow step-by-step instructions with pictures. 📊 Manual Specifications File Format Print Quality: Full Printable (allows users to print specific sections or the entire manual) Binding Type Binding Type: Digital Download (PDF), printed pages are user-defined. Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 90-degree V-Twin, DOHC, 4 valves per cylinder Displacement: 997.6 cc Bore X Stroke: 97 x 67.5 mm Compression Ratio: 10.8:1 Peak Power: Approx. 133 hp (99 kW) @ 9500 rpm Peak Torque: Approx. 99 Nm (73 lb-ft) @ 7700 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), possibly with Twin Spark Ignition per cylinder Fuel Type: Unleaded Gasoline (Octane rating typically 95 RON or higher) Engine Management ECU: Aprilia Di-Agno (specific ECU model may vary) 🔧 Transmission Standard Transmission Type: 6-speed sequential Clutch Type: Hydraulically operated, wet multi-plate clutch Features Gear Ratios: Specific ratios covered in manual, but designed for sporty performance. 📐 Dimensions Exterior Length: Approx. 2095 mm (82.5 in) Width: Approx. 720 mm (28.3 in) Height: Approx. 1160 mm (45.7 in) Wheelbase: Approx. 1445 mm (56.9 in) Weights Dry Weight: Approx. 184 kg (405.7 lbs) Wet Weight: Approx. 205 kg (452 lbs) (with fluids) Capacities Fuel Tank Capacity: Approx. 18 liters (4.8 US gal) 🛡️ Safety Features Ratings Safety Ratings: Motorcycles are not typically subjected to standardized crash tests like cars; safety is inherent in design and rider skill. Active Features Braking System: Dual front discs (e.g., 320mm) with radial-mount calipers (e.g., Brembo), single rear disc (e.g., 220mm) with 2-piston caliper. ABS was not standard on most RSV 1000 R models of this era. Passive Features Frame Design: Aluminum twin-spar frame for rigidity and stability. Lighting: Halogen headlights, LED tail light. 💡 Technology Features Infotainment Infotainment System: Basic analog/digital instrument cluster. No advanced infotainment systems typical of modern motorcycles. Driver Assistance Rider Aids: Primarily mechanical. ABS was rare to non-existent on R models of this year range. Engine Management ECU Features: Engine control unit managing fuel injection, ignition timing, and potentially other engine parameters. User-tunable maps might be available via aftermarket solutions. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 km (3,700 miles) or 12 months, consult manual for precise figures. Valve Clearance Check: Typically every 12,000 km (7,500 miles), refer to manual for specific intervals. Fluid Specifications Engine Oil Type: Synthetic SAE 10W-50 API SG or higher, JASO MA certified (e.g., Motul 5100 10W50) Coolant Type: Ethylene glycol based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 4 Clutch Fluid Type: DOT 4 (if hydraulic clutch system) Fork...
Diagnostic Procedures, Fault Code Interpretation, Common Problem Solutions
Repair:
Step-by-Step Repair Instructions for all major components
Disassembly Assembly:
Detailed procedures for taking apart and reassembling components
Wiring Diagrams:
Comprehensive Wiring Diagrams for all electrical systems
Technical Depth
Depth Of Coverage:
Full professional quality in-depth coverage, from routine maintenance to complete rebuilds.
Detail Level:
Easy to follow step-by-step instructions with pictures.
📊 Manual Specifications
File Format
Print Quality:
Full Printable (allows users to print specific sections or the entire manual)
Binding Type
Binding Type:
Digital Download (PDF), printed pages are user-defined.
Paper Type
Paper Type:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, 90-degree V-Twin, DOHC, 4 valves per cylinder
Displacement:
997.6 cc
Bore X Stroke:
97 x 67.5 mm
Compression Ratio:
10.8:1
Peak Power:
Approx. 133 hp (99 kW) @ 9500 rpm
Peak Torque:
Approx. 99 Nm (73 lb-ft) @ 7700 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), possibly with Twin Spark Ignition per cylinder
Fuel Type:
Unleaded Gasoline (Octane rating typically 95 RON or higher)
Engine Management
ECU:
Aprilia Di-Agno (specific ECU model may vary)
🔧 Transmission
Standard
Transmission Type:
6-speed sequential
Clutch Type:
Hydraulically operated, wet multi-plate clutch
Features
Gear Ratios:
Specific ratios covered in manual, but designed for sporty performance.
📐 Dimensions
Exterior
Length:
Approx. 2095 mm (82.5 in)
Width:
Approx. 720 mm (28.3 in)
Height:
Approx. 1160 mm (45.7 in)
Wheelbase:
Approx. 1445 mm (56.9 in)
Weights
Dry Weight:
Approx. 184 kg (405.7 lbs)
Wet Weight:
Approx. 205 kg (452 lbs) (with fluids)
Capacities
Fuel Tank Capacity:
Approx. 18 liters (4.8 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles are not typically subjected to standardized crash tests like cars; safety is inherent in design and rider skill.
Active Features
Braking System:
Dual front discs (e.g., 320mm) with radial-mount calipers (e.g., Brembo), single rear disc (e.g., 220mm) with 2-piston caliper. ABS was not standard on most RSV 1000 R models of this era.
Passive Features
Frame Design:
Aluminum twin-spar frame for rigidity and stability.
Lighting:
Halogen headlights, LED tail light.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog/digital instrument cluster. No advanced infotainment systems typical of modern motorcycles.
Driver Assistance
Rider Aids:
Primarily mechanical. ABS was rare to non-existent on R models of this year range.
Engine Management
ECU Features:
Engine control unit managing fuel injection, ignition timing, and potentially other engine parameters. User-tunable maps might be available via aftermarket solutions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km (3,700 miles) or 12 months, consult manual for precise figures.
Valve Clearance Check:
Typically every 12,000 km (7,500 miles), refer to manual for specific intervals.
Fluid Specifications
Engine Oil Type:
Synthetic SAE 10W-50 API SG or higher, JASO MA certified (e.g., Motul 5100 10W50)
Coolant Type:
Ethylene glycol based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4
Clutch Fluid Type:
DOT 4 (if hydraulic clutch system)
Fork Oil Type:
Refer to manual for specific grade and type (e.g., Showa SS-8 or equivalent).
Can sometimes be prone to minor electrical issues if not maintained properly, particularly voltage regulator.
Engine Characteristics:
V-Twin engines can be sensitive to tuning and require regular maintenance to operate at peak performance.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Model Evolution
Predecessor:
Aprilia RSV Mille (prior to the 2004 facelift)
Changes In Generation:
Updated styling, revised electronics, improved chassis components, and performance enhancements compared to earlier RSV Mille models.
Production
Production Period:
2004-2010 (for the specific model covered by the manual)
Manufacturing Location:
Noale, Italy
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Aprilia motorcycles of this era were highly regarded for their performance, handling, and engineering, often receiving positive reviews from motorcycle publications.
Ratings
Motorcycle Press Ratings:
Consistently rated as one of the best V-Twin sportbikes of its generation.
Certifications
Certification Standards:
Euro 3 emissions compliance (regionally dependent).
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