Aprilia RSV Mille 956X 1999-2000 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Engine Code: 956X (V6 Rotax) Codes Product Code Derived: APRR-Mille-9900-SRM Generation Production Years Covered: 1999-2000 👋 Introduction Market Position Class: High-performance sportbike, Superbike contender Target Audience: Enthusiast riders, mechanics specializing in Italian motorcycles, owners seeking in-depth maintenance and repair knowledge. Competitive Analysis Competitors 1999-2000: Ducati 916, Yamaha R1 (YZF-R1), Honda Fireblade (CBR900RR), Suzuki GSX-R750/1100, Kawasaki ZX-9R. Key Features Engine Layout: V-Twin Frame Type: Aluminum twin-spar frame Suspension Front: Often equipped with premium suspension components like Öhlins or high-spec Showa forks. Braking System Front: Dual 320mm discs with multi-piston Brembo calipers. Performance Focus: Emphasis on torque delivery and track-capable performance. 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Rebuilding Page Count Estimated Page Count: 800+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, overhaul, tuning, lubrication, cooling, fuel injection (Weber Marelli IAW 15M), ignition, exhaust. Transmission: Clutch operation, gearbox disassembly and reassembly, shift mechanism, final drive. Chassis And Frame: Frame inspection, steering head bearing, swingarm, rear suspension (monoshock), front forks (Öhlins/Showa depending on variant). Brakes: Brake system overhaul, hydraulic lines, master cylinders, calipers (Brembo), ABS (if equipped), bleeding procedures. Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting, instrumentation, ECU diagnostics, sensors, relays, fuses. Fuel System: Fuel tank, fuel pump, fuel injectors, pressure regulator, fuel filter replacement. Bodywork And Fairings: Fairing removal and installation, seat, tail section, fuel tank cover, cosmetic repairs. Procedures Included Maintenance: Regular service checks, oil and filter changes, spark plug replacement, chain adjustment, coolant flush, brake pad replacement. Repair: Component-level repair and replacement for all major systems, engine rebuilds, transmission fixes, electrical fault tracing. Troubleshooting: Diagnostic charts for common problems, fault code interpretation, performance issues. Rebuilding: Comprehensive instructions for complete engine and gearbox rebuilds, including torque specifications and clearances. Technical Depth Depth: Expert Level (Full Engine Rebuilds, Advanced Electronics Diagnostics) Detail Level: Includes detailed exploded diagrams, torque values, clearances, wiring schematics, and diagnostic flowcharts. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Fully searchable text for quick information retrieval. Print Quality Image Resolution: High-resolution images and diagrams suitable for printing. Binding Type Digital Binding: N/A (Digital File) Paper Type Digital Paper: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Type: Four-stroke, Liquid-cooled, DOHC, V-Twin (90-degree) Displacement: 996 cc Bore X Stroke: 97 mm x 66 mm Compression Ratio: 11.4:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Peak Hp: Approx. 130-135 HP (at crank) Torque Peak Lb-Ft: Approx. 70-75 lb-ft (at crank) Fuel System Fuel Delivery: Weber Marelli IAW 15M Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Oil Capacity Filter Change: Approx. 3.7 liters (with filter) Cooling System Coolant Type: Mixture of water and anti-freeze (e.g., 50/50 ethylene glycol based) 🔧 Transmission Standard Type: 6-speed sequential manual Clutch: Wet, multi-plate, hydraulic actuation Final Drive: Chain drive Features Gear Ratios: Specific ratios detailed in manual (e.g., 1st: 2.46, 2nd: 1.88, 3rd: 1.50, 4th: 1.27, 5th: 1.12, 6th: 1.00) Transmission Fluid: Gear oil (e.g., SAE 75W-90 API GL-4 or GL-5, check manual for specific Aprilia recommendation) 📐 Dimensions Exterior Length: Approx. 2030 mm (203 cm) Width: Approx. 700 mm (70 cm) (at handlebars) Height: Approx. 1160 mm (116 cm) (seat height) Wheelbase: Approx. 1410 mm (141 cm) Weights Dry Weight: Approx. 195 kg (430 lbs) Wet Weight: Approx. 215 kg (474 lbs) (fully fueled, all fluids) Cargo Cargo Capacity: N/A (Sportbike) 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle safety ratings typically differ from cars; manual focuses on mechanical safety and roadworthiness). Active Features Braking: High-performance Brembo brakes, steel-braided lines, adjustable levers. Handling Stability: Sport-tuned suspension, rigid frame, aerodynamic fairings designed for stability at speed. Passive Features Lighting: Dual Halogen headlights, LED taillight. Ergonomics: Sport riding position, though more relaxed than later models, aids rider control. 💡 Technology Features Infotainment System Type: N/A (Basic Instrumentation) Display: Analog tachometer and speedometer, LCD for odometer, trip meters, and basic indicators. Driver Assistance ABS: Optional on some models/markets, not standard for the initial release of the '99-'00 models. Traction Control: N/A Connectivity Bluetooth: N/A Usb: N/A Engine Management ECU: Weber Marelli IAW 15M, providing sophisticated fuel and ignition mapping. 🔧 Maintenance Service Intervals First Service: 1,000 km (600 miles) - Includes oil change, filter check, chain adjustment, general inspection. Subsequent Oil Change: Every 6,000 km (3,750 miles) or 12 months, whichever comes first. Spark Plug Replacement: Recommended at 12,000 km (7,500 miles) or as per manual inspection. Valve Clearance Check: Recommended at 12,000 km (7,500 miles) or 24,000 km (15,000 miles) depending on specific engine requirements (refer to manual). Fluid Specifications Engine Oil Viscosity: Fully synthetic 10W-40 or 10W-50 (API SG or higher, JASO MA/MA2 recommended for wet clutch compatibility). Coolant: 50%...
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