🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Variant: RSV Mille R Product Name: Aprilia RSV Mille 1998-2004 Factory Repair Manual Download Codes Chassis Codes: AP937 Engine Codes: Rotax 990 V-Twin (various configurations depending on sub-model) 👋 Introduction Market Position Market Segment: High-performance sportbike, Italian Superbike Target Audience: Enthusiasts, owners, and independent workshops seeking authoritative repair information. Competitive Analysis Competitors: Ducati 916/996/998, Honda CBR900RR Fireblade, Yamaha YZF-R1, Suzuki GSX-R1000 Key Features Unique Selling Points: Factory original data, comprehensive coverage, essential for proper maintenance and repair of a sophisticated European sportbike. Value Proposition: Cost-effective access to essential technical data that would otherwise be prohibitively expensive or unavailable. 📋 Manual Details Coverage Areas Years Covered: 1998, 1999, 2000, 2001, 2002, 2003, 2004 Region Specific Coverage: Global (factory specifications, applicable across markets) Page Count Estimated Page Count: Comprehensive (typically 500+ pages, actual page count not specified in product info) Manual Type Manual Type: Factory Service and Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Lubrication System, Cooling System, Exhaust System Chassis: Frame, Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels, Tires Electrical: Battery, Charging System, Ignition System, Lighting System, Instrumentation, Wiring Diagrams, ECU, Sensors Bodywork: Fairings, Seat, Fuel Tank, Body Panels, Ergonomics Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Service, Air Filter Service, Coolant Checks Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides Component Repair Overhaul: Engine disassembly and reassembly, transmission service, suspension component repair, brake caliper overhaul Electrical Diagnostics: Wiring diagram interpretation, sensor testing, ECU fault finding Technical Specifications Data: Torque values, clearances, fluid capacities, electrical parameters Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and experienced DIY mechanics. Covers everything from basic maintenance to complete engine and chassis rebuilds. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) - ensures universal compatibility and easy access Searchability: Likely searchable text for quick information retrieval (dependent on original scan quality) Print Quality Print Quality: High-resolution scans of original factory documentation, ensuring clarity of diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, V-twin (90°) Displacement: 998 cc (998cc is standard for Mille, some variants might differ slightly) Bore X Stroke: 97 mm x 67.5 mm (typical for 998cc) Valvetrain: DOHC, 4 valves per cylinder, chain-driven Compression Ratio: 10.8:1 (typical) Performance Horsepower: Approx. 125-130 hp @ 9,200 rpm (depending on variant and tuning) Torque: Approx. 97 Nm (72 lb-ft) @ 7,500 rpm (depending on variant and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - typically with two injectors per cylinder Fuel Type: Unleaded premium gasoline (95 RON / 91 AKI) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Gearbox: N/A (Standard 6-speed) Features Clutch: Hydraulic multi-plate wet clutch Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2,060 mm (81.1 in) Width: Approx. 720 mm (28.3 in) Height: Approx. 1,140 mm (44.9 in) Wheelbase: Approx. 1,410 mm (55.5 in) Weights Dry Weight: Approx. 195 kg (430 lbs) (depending on sub-model and materials) Wet Weight: Approx. 215 kg (474 lbs) (with fluids, depending on variant) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles are not typically subject to the same crash test ratings as cars) Active Features Braking System: Dual 320mm discs with 4-piston radial calipers (front), Single 220mm disc with 2-piston caliper (rear) Optional ABS: ABS available on some later models/variants (specific model year dependent, covered in manual) Passive Features Frame Construction: Aluminium twin-spar frame 💡 Technology Features Infotainment Infotainment System: N/A (Basic instrumentation, no integrated infotainment) Driver Assistance Driver Assistance Systems: N/A (Focus on rider experience and mechanicals) Connectivity Connectivity Features: N/A Engine Management ECU Type: Electronic Control Unit (ECU) for fuel injection and ignition timing. Specific ECU part numbers and diagnostic protocols are within the manual. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (typically every 4,000-6,000 km or annually) Valve Clearance Check: Refer to manual for specific mileage/time intervals (often around 12,000-24,000 km) Spark Plug Replacement: Refer to manual for specific mileage/time intervals (e.g., 12,000 km) Fluid Specifications Engine Oil Type: Refer to manual (typically synthetic motorcycle oil, e.g., 10W-50 or 15W-50 API SG or higher) Coolant Type: Refer to manual (typically a 50/50 mix of ethylene glycol-based coolant and distilled water) Brake Fluid Type: Refer to manual (typically DOT 4) Clutch Fluid Type: Refer to manual (typically DOT 4) Fork Oil Type And Viscosity: Refer to manual (e.g., Showa SS-04 or equivalent, 5W viscosity) Known Issues Electrical Gremlins: Can be prone to minor electrical issues if not maintained properly; rectifier and stator issues are not uncommon on older bikes. Fuel...
Comprehensive factory-level detail, suitable for professional technicians and experienced DIY mechanics. Covers everything from basic maintenance to complete engine and chassis rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format) - ensures universal compatibility and easy access
Searchability:
Likely searchable text for quick information retrieval (dependent on original scan quality)
Print Quality
Print Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, V-twin (90°)
Displacement:
998 cc (998cc is standard for Mille, some variants might differ slightly)
Bore X Stroke:
97 mm x 67.5 mm (typical for 998cc)
Valvetrain:
DOHC, 4 valves per cylinder, chain-driven
Compression Ratio:
10.8:1 (typical)
Performance
Horsepower:
Approx. 125-130 hp @ 9,200 rpm (depending on variant and tuning)
Torque:
Approx. 97 Nm (72 lb-ft) @ 7,500 rpm (depending on variant and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - typically with two injectors per cylinder
Fuel Type:
Unleaded premium gasoline (95 RON / 91 AKI)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Gearbox:
N/A (Standard 6-speed)
Features
Clutch:
Hydraulic multi-plate wet clutch
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
Approx. 2,060 mm (81.1 in)
Width:
Approx. 720 mm (28.3 in)
Height:
Approx. 1,140 mm (44.9 in)
Wheelbase:
Approx. 1,410 mm (55.5 in)
Weights
Dry Weight:
Approx. 195 kg (430 lbs) (depending on sub-model and materials)
Wet Weight:
Approx. 215 kg (474 lbs) (with fluids, depending on variant)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not typically subject to the same crash test ratings as cars)
Active Features
Braking System:
Dual 320mm discs with 4-piston radial calipers (front), Single 220mm disc with 2-piston caliper (rear)
Optional ABS:
ABS available on some later models/variants (specific model year dependent, covered in manual)
Passive Features
Frame Construction:
Aluminium twin-spar frame
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation, no integrated infotainment)
Driver Assistance
Driver Assistance Systems:
N/A (Focus on rider experience and mechanicals)
Connectivity
Connectivity Features:
N/A
Engine Management
ECU Type:
Electronic Control Unit (ECU) for fuel injection and ignition timing. Specific ECU part numbers and diagnostic protocols are within the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals (typically every 4,000-6,000 km or annually)
Valve Clearance Check:
Refer to manual for specific mileage/time intervals (often around 12,000-24,000 km)
Spark Plug Replacement:
Refer to manual for specific mileage/time intervals (e.g., 12,000 km)
Fluid Specifications
Engine Oil Type:
Refer to manual (typically synthetic motorcycle oil, e.g., 10W-50 or 15W-50 API SG or higher)
Coolant Type:
Refer to manual (typically a 50/50 mix of ethylene glycol-based coolant and distilled water)
Brake Fluid Type:
Refer to manual (typically DOT 4)
Clutch Fluid Type:
Refer to manual (typically DOT 4)
Fork Oil Type And Viscosity:
Refer to manual (e.g., Showa SS-04 or equivalent, 5W viscosity)
Known Issues
Electrical Gremlins:
Can be prone to minor electrical issues if not maintained properly; rectifier and stator issues are not uncommon on older bikes.
Fuel Pump Reliability:
Some owners report occasional fuel pump issues; the manual will detail diagnostic procedures.
Regulator Rectifier:
Known to fail on some models, leading to charging problems. This manual would guide in its diagnosis and replacement.
Clutch Slave Cylinder:
Can develop leaks over time; manual provides seal replacement details.
Common Repairs
Timing Chain Tensioner:
Hydraulic tensioner requires periodic inspection and replacement. Manual details the procedure.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Aprilia Legacy:
Aprilia has a strong racing heritage and a reputation for producing innovative and high-performance sportbikes.
Model Evolution
Rsv Mille Introduction:
Introduced in 1998 as Aprilia's flagship large-displacement sportbike, aiming to compete with established European and Japanese marques.
Key Upgrades Within Generation:
Various updates to suspension, brakes, ECU mapping, and cosmetic styling throughout its production run.
Production
Production Period:
1998 - 2003 (followed by the RSV1000R and Tuono)
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Sportbike Reputation:
Widely regarded as a potent and capable Italian sportbike of its era, praised for its V-twin torque and handling characteristics.
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